Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Introduction to Lab and Pilot Testing in Oilfield Operations

• Understand the role of laboratory and pilot testing in oil & gas applications.
• Differentiate between bench-scale, pilot-scale, and full-scale industrial testing.
• Learn how lab and pilot data impact field implementation and decision-making.

2. Laboratory Testing for Production Chemistry

• Perform crude oil and gas fluid analysis:
• API gravity, viscosity, and pour point testing.
• Water cut and basic sediment & water (BS&W) determination.
• Gas chromatography for hydrocarbon composition.
• Conduct scale and corrosion testing:
• Static and dynamic scale inhibition tests.
• Rotating cylinder electrode (RCE) corrosion testing.
• Evaluate chemical performance for oilfield applications:
• Demulsifier bottle testing.
• Biocide efficacy testing.
• Wax and asphaltene deposition analysis.

3. Laboratory Testing for Drilling and Well Fluids

• Conduct mud rheology and stability tests.
• Perform shale inhibition and clay swelling tests.
• Test fluid loss control additives for wellbore integrity.
• Evaluate completion fluids for reservoir compatibility.

4. Pilot Testing for Process Optimization and Scale-Up

• Understand the transition from laboratory testing to field trials.
• Design pilot-scale testing protocols for oilfield processes.
• Simulate separation, filtration, and water treatment processes at pilot scale.
• Assess pilot plant data to predict full-scale system performance.

5. Data Interpretation and Process Optimization

• Analyze test results and correlate lab findings with field performance.
• Use data-driven approaches for chemical selection and process design.
• Optimize chemical dosages and treatment strategies based on test outcomes.

6. Troubleshooting and Problem-Solving in Lab and Pilot Testing

• Identify common issues in lab and pilot testing (inconsistent results, contamination, sampling errors, scale-up challenges).
• Develop quality control measures for accurate and repeatable testing.
• Implement corrective actions based on laboratory and pilot study findings.

7. Safety, Compliance, and Environmental Considerations

• Follow laboratory safety best practices (handling hazardous chemicals, PPE usage, spill control).
• Ensure compliance with OSHA, EPA, ISO, API, and industry standards.
• Implement waste disposal and environmental impact reduction strategies.

8. Case Studies and Practical Applications

• Review real-world case studies on lab and pilot testing in oilfield operations.
• Participate in hands-on lab simulations and pilot-scale testing exercises.
• Develop a customized testing plan for a specific oilfield application.

Target Audience

• Laboratory technicians and chemists
• Petroleum and production engineers
• Drilling fluid and completion fluid specialists
• Field operators and plant engineers
• HSE and quality control personnel