Course Objectives:

By the end of this training, participants will be able to:

1. Introduction to Instrumentation and Control Systems

• Understand the role of instrumentation and control systems in industrial applications, particularly in oil & gas, power, and manufacturing.
• Define the core principles of process control and automation.
• Identify the various types of instruments and their functions within a control system.

2. Basic Concepts of Process Control

• Learn the fundamental concepts of process control, including open-loop and closed-loop systems.
• Understand the components of a basic control loop: measurement, control, and actuation.
• Explore different types of controllers (e.g., PID, ON/OFF) and their operation.

3. Types of Measurement and Control Instruments

• Identify the various types of measurement devices (e.g., pressure, temperature, flow, level) used in process control.
• Understand the working principles behind common field instruments such as transmitters, sensors, and actuators.
• Learn about process variables (e.g., pressure, temperature, flow, level) and how they are measured.

4. Control Valves and Actuators

• Understand the function and types of control valves used in process control (e.g., globe, ball, and butterfly valves).
• Learn the working principles of actuators (pneumatic, hydraulic, and electric) that drive control valves.
• Explore valve sizing, selection, and maintenance considerations.

5. Signal Conditioning and Transmission

• Learn the importance of signal conditioning and conversion (e.g., from analog to digital signals) in control systems.
• Understand various types of transmission signals, such as 4-20mA, HART, Modbus, and Fieldbus protocols.
• Explore communication methods for transferring measurement data from field instruments to control systems.

6. Introduction to Control System Architecture

• Understand the basic architecture of control systems, including Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Supervisory Control and Data Acquisition (SCADA) systems.
• Learn the differences between DCS, PLC, and SCADA, and how they are applied in different industrial settings.
• Explore the role of Human-Machine Interface (HMI) systems in process control.

7. Control System Configuration and Operation

• Learn the basic principles of control system configuration and programming.
• Understand the setup of control loops, including feedback, setpoint, and output control.
• Explore control logic and sequencing, as well as real-time system monitoring and tuning.

8. Instrumentation Calibration and Maintenance

• Learn the principles of instrument calibration and the importance of maintaining accurate readings.
• Understand routine calibration procedures for instruments and devices.
• Discuss common challenges in maintaining instrumentation and control systems and preventive maintenance practices.

9. Safety and Regulatory Standards

• Explore the importance of safety in instrumentation and control systems, especially in hazardous environments (e.g., ATEX, IECEx).
• Understand industry standards and codes for instrumentation (e.g., ISA, IEC, ANSI, and API).
• Learn about safety instrumented systems (SIS) and their role in ensuring operational safety.

10. Emerging Technologies in Instrumentation and Control

• Learn about emerging trends and technologies in the field of instrumentation and control, including wireless instrumentation, IIoT (Industrial Internet of Things), and smart sensors.
• Explore how automation and data analytics are transforming control systems in industries.
• Discuss future advancements in control systems, such as AI-driven optimization and autonomous control.

Target Audience

This training is designed for professionals involved in the installation, operation, and maintenance of instrumentation and control systems in various industries. The target audience includes:

• Instrumentation Engineers
• Instrumentation Technicians
• Control Systems Engineers

• Process Operators
• Maintenance Engineers
• Field Technicians

• Control Systems Engineers (PLC, DCS, SCADA)
• Automation Engineers
• SCADA Systems Engineers