Course Objectives:

By the end of this training, participants will be able to:

1. Fundamentals of Hydrocracking and Base Oil Production

• Understand the role of hydrocracking in refining and its importance in producing high-value products.
• Learn about the differences between mild hydrocracking and deep hydrocracking.
• Recognize the importance of base oil production and its applications in lubricants and specialty oils.

2. Overview of Hydrocracking Process

• Understand the chemistry of hydrocracking, including:
• Hydrocracking of heavy fractions into lighter products.
• Hydrogenation and saturation of aromatics.
• Hydroisomerization and selective cracking for base oil production.
• Identify the key process variables (temperature, pressure, catalyst type, and hydrogen partial pressure).

3. Equipment in Hydrocracker and Base Oil Units

• Learn about the main equipment in hydrocracking and base oil processing:
• Hydrocracker Reactor System (Fixed-bed, ebullated-bed reactors).
• Hydrogen Supply and Recycle System.
• Fractionation and Separation Units.
• Catalyst Handling and Regeneration Systems.
• Understand the importance of catalyst selection and the impact of catalyst deactivation.

4. Base Oil Production Process Overview

• Learn about the different types of base oils (Group I, II, III, and synthetic).
• Understand the key steps in base oil processing:
• Hydrotreating for Saturation and Purity.
• Dewaxing for Pour Point Control.
• Hydrofinishing for Final Product Quality.
• Recognize quality parameters such as viscosity index, sulfur content, and oxidation stability.

5. Safety, Environmental Considerations, and Best Practices

• Identify potential hazards in hydrocracking operations, including high-pressure hydrogen risks.
• Understand best practices for process safety, emergency shutdowns, and leak prevention.
• Learn about emissions control, catalyst waste management, and environmental regulations.

6. Basic Troubleshooting and Process Optimization

• Recognize common operational issues such as catalyst deactivation, high coke formation, and pressure drop.
• Learn basic troubleshooting techniques for temperature imbalances and feedstock variability.
• Implement strategies for maximizing base oil yield and improving energy efficiency.

Target Audience

This course is designed for entry-level professionals and operators involved in hydrocracking and base oil processing, including:

1. Engineers & Technical Personnel

• Process Engineers
• Chemical Engineers
• Mechanical Engineers

2. Operations & Maintenance Teams

• Hydrocracker Unit Operators
• Base Oil Processing Operators
• Maintenance Engineers