High Torque Machines – Operation and Maintenance
07 – 11 Apr. 2025 | Abu Dhabi | 08 – 12 Sep. 2025 | Dubai | 03 – 07 Nov. 2025 | Abu Dhabi |
Learning Objectives
Upon successful completion of this course, participants will be able to:
1. Fundamentals of High Torque Machines
- Understand high torque principles, power transmission, and mechanical efficiency.
- Differentiate between high torque and high-speed machines.
- Identify applications of high torque machines across industries (manufacturing, mining, oil & gas, robotics, heavy equipment).
2. Types and Applications of High Torque Machines
- Recognize key types of high torque machines, including:
- Hydraulic torque motors.
- Electric high torque motors (DC & AC).
- Gear-driven torque systems (planetary gears, worm gears, reduction gears).
- High torque servo motors.
- Explore industry applications such as drilling rigs, industrial presses, wind turbines, and heavy-duty lifting equipment.
3. Power Transmission and Torque Control Systems
- Understand torque multiplication, gear ratios, and speed control.
- Analyze load distribution, efficiency, and torque balancing.
- Optimize torque settings for different operating conditions.
- Learn about torque sensors, monitoring systems, and predictive maintenance tools.
4. Operation and Performance Optimization
- Implement best practices for operating high torque machinery safely and efficiently.
- Apply Variable Frequency Drives (VFDs) and torque control mechanisms.
- Understand torque-speed curves and load adaptability.
5. Maintenance and Troubleshooting of High Torque Machines
- Identify common failures and degradation mechanisms:
- Overheating, mechanical wear, vibration issues, load imbalances.
- Electrical faults (winding failures, power surges, insulation breakdown).
- Perform preventive maintenance for gears, couplings, shafts, and bearings.
- Apply predictive maintenance techniques:
- Vibration analysis.
- Infrared thermography.
- Lubrication management.
- Torque calibration and alignment inspections.
6. Safety and Risk Management in High Torque Machinery
- Implement safe handling procedures for torque-heavy operations.
- Recognize hazards such as overload conditions, sudden torque surges, and mechanical failures.
- Follow industry safety standards (OSHA, ISO, IEC) for torque control.
7. Advances in High Torque Machine Technology
- Explore AI-driven diagnostics and real-time torque monitoring.
- Implement smart motor technologies for torque optimization.
- Learn about energy-efficient and regenerative torque control systems.
8. Case Studies and Practical Applications
- Analyze real-world case studies on high torque machine maintenance and failures.
- Participate in hands-on machine performance testing and torque calibration.
- Develop a customized maintenance and operation plan for high torque machinery.
Target Audience
- Mechanical and electrical engineers
- Maintenance and reliability professionals
- Industrial machine operators and technicians
- Plant managers and production supervisors
- Heavy equipment specialists