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High Torque Machines – Operation and Maintenance

07 – 11 Apr. 2025Abu Dhabi08 – 12 Sep. 2025Dubai03 – 07 Nov. 2025Abu Dhabi


Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Fundamentals of High Torque Machines

  • Understand high torque principles, power transmission, and mechanical efficiency.
  • Differentiate between high torque and high-speed machines.
  • Identify applications of high torque machines across industries (manufacturing, mining, oil & gas, robotics, heavy equipment).

2. Types and Applications of High Torque Machines

  • Recognize key types of high torque machines, including:
    • Hydraulic torque motors.
    • Electric high torque motors (DC & AC).
    • Gear-driven torque systems (planetary gears, worm gears, reduction gears).
    • High torque servo motors.
  • Explore industry applications such as drilling rigs, industrial presses, wind turbines, and heavy-duty lifting equipment.

3. Power Transmission and Torque Control Systems

  • Understand torque multiplication, gear ratios, and speed control.
  • Analyze load distribution, efficiency, and torque balancing.
  • Optimize torque settings for different operating conditions.
  • Learn about torque sensors, monitoring systems, and predictive maintenance tools.

4. Operation and Performance Optimization

  • Implement best practices for operating high torque machinery safely and efficiently.
  • Apply Variable Frequency Drives (VFDs) and torque control mechanisms.
  • Understand torque-speed curves and load adaptability.

5. Maintenance and Troubleshooting of High Torque Machines

  • Identify common failures and degradation mechanisms:
    • Overheating, mechanical wear, vibration issues, load imbalances.
    • Electrical faults (winding failures, power surges, insulation breakdown).
  • Perform preventive maintenance for gears, couplings, shafts, and bearings.
  • Apply predictive maintenance techniques:
    • Vibration analysis.
    • Infrared thermography.
    • Lubrication management.
    • Torque calibration and alignment inspections.

6. Safety and Risk Management in High Torque Machinery

  • Implement safe handling procedures for torque-heavy operations.
  • Recognize hazards such as overload conditions, sudden torque surges, and mechanical failures.
  • Follow industry safety standards (OSHA, ISO, IEC) for torque control.

7. Advances in High Torque Machine Technology

  • Explore AI-driven diagnostics and real-time torque monitoring.
  • Implement smart motor technologies for torque optimization.
  • Learn about energy-efficient and regenerative torque control systems.

8. Case Studies and Practical Applications

  • Analyze real-world case studies on high torque machine maintenance and failures.
  • Participate in hands-on machine performance testing and torque calibration.
  • Develop a customized maintenance and operation plan for high torque machinery.

 

Target Audience

  • Mechanical and electrical engineers
  • Maintenance and reliability professionals
  • Industrial machine operators and technicians
  • Plant managers and production supervisors
  • Heavy equipment specialists