Gas Compression System Design
20 – 24 Jan. 2025 | Abu Dhabi | 27 – 31 Oct. 2025 | Dubai | 13 – 17 Oct. 2025 | Abu Dhabi |
Course Objectives:
By the end of this training, participants will be able to:
1. Fundamentals of Gas Compression Systems
- Understand the role of gas compression in oil & gas production, refining, and transportation.
- Define key parameters affecting gas compression, including pressure, temperature, flow rate, and gas composition.
- Explain the types of gases typically handled in compression systems (natural gas, associated gas, hydrogen, process gases).
2. Types of Gas Compressors and Selection Criteria
- Compare different types of compressors and their applications:
- Reciprocating Compressors (Piston-based, high-pressure applications).
- Centrifugal Compressors (Dynamic compression for high-flow applications).
- Screw Compressors (Oil-injected and oil-free rotary applications).
- Axial Compressors (High-flow, low-pressure gas compression).
- Select the appropriate compressor type based on operating conditions and process requirements.
- Evaluate factors influencing compressor efficiency, reliability, and lifecycle costs.
3. Compressor System Components and Design Considerations
- Understand key compressor system components, including:
- Intercoolers, aftercoolers, and separators.
- Lubrication systems and seal gas systems.
- Anti-surge control and vibration monitoring systems.
- Design compressor control strategies for stable operation.
- Analyze gas properties and their impact on compression (moisture content, H₂S, CO₂).
4. Process Optimization and Performance Enhancement
- Identify critical parameters for optimizing compressor efficiency.
- Implement energy-saving measures such as load sharing, heat recovery, and pressure balancing.
- Explore digital monitoring and automation solutions for predictive maintenance.
5. Environmental, Safety, and Regulatory Compliance
- Identify safety risks in gas compression, including high-pressure hazards and gas leaks.
- Apply industry best practices for compressor safety and reliability.
- Understand regulatory requirements for emissions control and noise reduction.
- Explore gas dehydration and conditioning techniques to prevent corrosion and hydrate formation.
6. Troubleshooting and Case Studies
- Study real-world gas compression system failures and troubleshooting methodologies.
- Develop systematic problem-solving approaches for common issues like compressor surge, vibration, and fouling.
- Apply reliability-centered maintenance strategies to ensure continuous operation.
Target Audience
This course is designed for professionals involved in gas processing, refining, and industrial gas handling, including:
1. Engineers & Technical Personnel
- Process Engineers
- Mechanical Engineers
- Chemical Engineers
- Instrumentation & Control Engineers
2. Operations & Maintenance Teams
- Compressor System Operators
- Maintenance Engineers
- Reliability Engineers