Course Objectives:

By the end of this training, participants will be able to:

1. Fundamentals of Gas Compression Systems

• Understand the role of gas compression in oil & gas production, refining, and transportation.
• Define key parameters affecting gas compression, including pressure, temperature, flow rate, and gas composition.
• Explain the types of gases typically handled in compression systems (natural gas, associated gas, hydrogen, process gases).

2. Types of Gas Compressors and Selection Criteria

• Compare different types of compressors and their applications:
• Reciprocating Compressors (Piston-based, high-pressure applications).
• Centrifugal Compressors (Dynamic compression for high-flow applications).
• Screw Compressors (Oil-injected and oil-free rotary applications).
• Axial Compressors (High-flow, low-pressure gas compression).
• Select the appropriate compressor type based on operating conditions and process requirements.
• Evaluate factors influencing compressor efficiency, reliability, and lifecycle costs.

3. Compressor System Components and Design Considerations

• Understand key compressor system components, including:
• Intercoolers, aftercoolers, and separators.
• Lubrication systems and seal gas systems.
• Anti-surge control and vibration monitoring systems.
• Design compressor control strategies for stable operation.
• Analyze gas properties and their impact on compression (moisture content, H₂S, CO₂).

4. Process Optimization and Performance Enhancement

• Identify critical parameters for optimizing compressor efficiency.
• Implement energy-saving measures such as load sharing, heat recovery, and pressure balancing.
• Explore digital monitoring and automation solutions for predictive maintenance.

5. Environmental, Safety, and Regulatory Compliance

• Identify safety risks in gas compression, including high-pressure hazards and gas leaks.
• Apply industry best practices for compressor safety and reliability.
• Understand regulatory requirements for emissions control and noise reduction.
• Explore gas dehydration and conditioning techniques to prevent corrosion and hydrate formation.

6. Troubleshooting and Case Studies

• Study real-world gas compression system failures and troubleshooting methodologies.
• Develop systematic problem-solving approaches for common issues like compressor surge, vibration, and fouling.
• Apply reliability-centered maintenance strategies to ensure continuous operation.

Target Audience

This course is designed for professionals involved in gas processing, refining, and industrial gas handling, including:

1. Engineers & Technical Personnel

• Process Engineers
• Mechanical Engineers
• Chemical Engineers
• Instrumentation & Control Engineers

2. Operations & Maintenance Teams

• Compressor System Operators
• Maintenance Engineers
• Reliability Engineers