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Gas Compression System Design

20 – 24 Jan. 2025Abu Dhabi27 – 31 Oct. 2025Dubai13 – 17 Oct. 2025Abu Dhabi


Course Objectives:

By the end of this training, participants will be able to:

1. Fundamentals of Gas Compression Systems

  • Understand the role of gas compression in oil & gas production, refining, and transportation.
  • Define key parameters affecting gas compression, including pressure, temperature, flow rate, and gas composition.
  • Explain the types of gases typically handled in compression systems (natural gas, associated gas, hydrogen, process gases).

2. Types of Gas Compressors and Selection Criteria

  • Compare different types of compressors and their applications:
    • Reciprocating Compressors (Piston-based, high-pressure applications).
    • Centrifugal Compressors (Dynamic compression for high-flow applications).
    • Screw Compressors (Oil-injected and oil-free rotary applications).
    • Axial Compressors (High-flow, low-pressure gas compression).
  • Select the appropriate compressor type based on operating conditions and process requirements.
  • Evaluate factors influencing compressor efficiency, reliability, and lifecycle costs.

3. Compressor System Components and Design Considerations

  • Understand key compressor system components, including:
    • Intercoolers, aftercoolers, and separators.
    • Lubrication systems and seal gas systems.
    • Anti-surge control and vibration monitoring systems.
  • Design compressor control strategies for stable operation.
  • Analyze gas properties and their impact on compression (moisture content, H₂S, CO₂).

4. Process Optimization and Performance Enhancement

  • Identify critical parameters for optimizing compressor efficiency.
  • Implement energy-saving measures such as load sharing, heat recovery, and pressure balancing.
  • Explore digital monitoring and automation solutions for predictive maintenance.

5. Environmental, Safety, and Regulatory Compliance

  • Identify safety risks in gas compression, including high-pressure hazards and gas leaks.
  • Apply industry best practices for compressor safety and reliability.
  • Understand regulatory requirements for emissions control and noise reduction.
  • Explore gas dehydration and conditioning techniques to prevent corrosion and hydrate formation.

6. Troubleshooting and Case Studies

  • Study real-world gas compression system failures and troubleshooting methodologies.
  • Develop systematic problem-solving approaches for common issues like compressor surge, vibration, and fouling.
  • Apply reliability-centered maintenance strategies to ensure continuous operation.

 

Target Audience

This course is designed for professionals involved in gas processing, refining, and industrial gas handling, including:

1. Engineers & Technical Personnel

  • Process Engineers
  • Mechanical Engineers
  • Chemical Engineers
  • Instrumentation & Control Engineers

2. Operations & Maintenance Teams

  • Compressor System Operators
  • Maintenance Engineers
  • Reliability Engineers