Course Objectives:

By the end of this training, participants will be able to:

1. Fundamentals of Delayed Coking & Calcination

• Understand the role of delayed coking in petroleum refining.
• Explain the chemical and thermal processes involved in coke formation.
• Differentiate between types of petroleum coke (sponge, needle, shot).

2. Delayed Coker Unit (DCU) Design & Operation

• Identify key components of a Delayed Coker Unit and their functions.
• Analyze process flow, heat balance, and material handling.
• Optimize drum switching, heating, and quenching processes.
• Address operational challenges, including fouling, drum stress, and pressure control.

3. Process Optimization & Performance Improvement

• Evaluate factors affecting coke yield and quality.
• Apply best practices to optimize cycle time, throughput, and energy efficiency.
• Understand the impact of feedstock variability on product characteristics.
• Implement process control and automation strategies to enhance safety and efficiency.

4. Coke Calcination Process & Equipment

• Explain the purpose of coke calcination and its impact on quality.
• Identify key components in calcination units (rotary kilns, shaft kilns, afterburners).
• Assess the thermal decomposition process and its effect on anode-grade and fuel-grade coke.
• Evaluate operational challenges such as temperature control, off-gas handling, and refractory wear.

5. Environmental, Safety, and Regulatory Compliance

• Identify emissions and environmental concerns related to coking and calcination.
• Implement mitigation techniques for SO₂, NOx, CO₂, and particulate matter.
• Apply industry best practices for worker safety and hazard management.
• Understand relevant regulatory standards and compliance requirements.

6. Troubleshooting and Case Studies

• Analyze real-world case studies on process inefficiencies and failures.
• Develop problem-solving approaches for common operational issues.
• Apply reliability and maintenance strategies for long-term plant sustainability.

Target Audience:

This training is designed for professionals involved in petroleum refining, process engineering, and plant operations, including:

1. Engineers & Technical Personnel

2. Operations & Maintenance Teams

3. Health, Safety, and Environment (HSE) Professionals

4. Management & Decision-Makers