Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Fundamentals of Chemical Handling

• Understand the role of chemicals in industrial processes (corrosion inhibitors, demulsifiers, scale inhibitors, biocides, drag-reducing agents, etc.).
• Identify chemical properties (toxicity, reactivity, flammability, pH, volatility, solubility, etc.).
• Learn about Material Safety Data Sheets (MSDS) and Global Harmonized System (GHS) labeling.

2. Chemical Storage and Handling Procedures

• Understand chemical storage requirements (temperature control, ventilation, containment systems).
• Implement best practices for safe handling of hazardous chemicals.
• Ensure compliance with OSHA, NFPA, EPA, and other regulatory requirements.

3. Components of a Chemical Injection System

• Learn about key equipment in chemical injection systems:
• Chemical storage tanks and drums.
• Chemical injection pumps (diaphragm, plunger, peristaltic, electric metering pumps).
• Flow control valves, injection quills, and static mixers.
• Instrumentation and monitoring systems (flow meters, pressure regulators, level indicators).

4. Chemical Injection Principles and Optimization

• Understand injection point selection and proper mixing techniques.
• Optimize chemical dosage rates based on system requirements.
• Implement automated dosing and control systems for accuracy and efficiency.

5. Safety and Risk Management in Chemical Handling

• Identify hazards associated with different types of chemicals.
• Implement personal protective equipment (PPE) requirements for chemical handling.
• Develop emergency response plans for chemical spills, leaks, and exposure incidents.

6. Troubleshooting Chemical Injection Systems

• Identify and resolve:
• Pump failures and inconsistent dosing.
• Clogging and scaling in injection lines.
• Corrosion issues due to improper chemical selection.
• Pressure imbalances affecting dosing accuracy.

7. Environmental Considerations and Waste Management

• Implement safe disposal practices for expired or unused chemicals.
• Reduce chemical waste through efficient dosing and handling procedures.
• Ensure compliance with environmental protection regulations (EPA, REACH, local regulatory bodies).

8. Case Studies and Practical Applications

• Review real-world case studies on chemical handling incidents and lessons learned.
• Participate in hands-on exercises for safe chemical handling and dosing system operation.
• Develop a customized chemical handling and injection best practices guide for a specific facility.

Target Audience

• Process and operations engineers
• Chemical handling and maintenance personnel
• Safety and environmental officers (HSE)
• Oil & gas, water treatment, and industrial plant operators
• Field service technicians involved in chemical injection systems