Amonia production plant operation
14 – 18 July 2025 | Abu Dhabi | 01 – 05 Sep. 2025 | Dubai | 22 – 26 Dec. 2025 | Abu Dhabi |
Learning Objectives
Upon successful completion of this course, participants will be able to:
1. Fundamentals of Ammonia Production
- Understand the role and significance of ammonia in industrial applications.
- Learn the basic principles of ammonia synthesis and its chemical properties.
- Identify different types of ammonia production technologies and methods.
2. Process Flow and Key Equipment in Ammonia Production
- Understand the Haber-Bosch Process and its operational steps.
- Analyze the role of raw materials, including hydrogen and nitrogen, in ammonia synthesis.
- Gain knowledge of key equipment such as:
- Steam methane reformers (SMR)
- Air separation units (ASU)
- Compressors and reactors
- Heat exchangers and cooling systems
- Storage and distribution systems
3. Operational Control and Process Optimization
- Learn process monitoring and control techniques to maximize efficiency.
- Understand critical operating parameters such as pressure, temperature, and catalyst performance.
- Implement best practices for reducing energy consumption and optimizing production output.
4. Safety and Risk Management in Ammonia Production
- Recognize hazards associated with ammonia production, including toxicity, flammability, and pressure risks.
- Implement safety measures, emergency response protocols, and personal protective equipment (PPE) requirements.
- Ensure compliance with OSHA, EPA, and other regulatory safety standards.
5. Maintenance and Reliability of Ammonia Production Units
- Develop preventive maintenance strategies for key equipment.
- Identify common equipment failures and troubleshooting methods.
- Learn about corrosion control, material selection, and reliability engineering techniques.
6. Environmental Impact and Compliance
- Understand emissions control methods and strategies for reducing carbon footprint.
- Learn about NOx, CO2, and other greenhouse gas emissions in ammonia production.
- Implement waste treatment and water recycling practices for sustainable operations.
7. Energy Efficiency and Process Improvement
- Explore advanced technologies for energy conservation in ammonia plants.
- Analyze energy-intensive components and opportunities for heat recovery.
- Learn how digitalization and automation can enhance plant efficiency.
8. Case Studies and Practical Applications
- Examine real-world examples of ammonia plant operations and best practices.
- Participate in process simulations and troubleshooting exercises.
- Develop operational strategies for plant efficiency and risk mitigation.
Target Audience
- Chemical and process engineers
- Ammonia plant operators and technicians
- Maintenance and reliability engineers
- Safety and environmental compliance officers
- Plant managers and supervisors