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Amonia production plant operation

14 – 18 July 2025Abu Dhabi01 – 05 Sep. 2025Dubai22 – 26 Dec. 2025Abu Dhabi


Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Fundamentals of Ammonia Production

  • Understand the role and significance of ammonia in industrial applications.
  • Learn the basic principles of ammonia synthesis and its chemical properties.
  • Identify different types of ammonia production technologies and methods.

2. Process Flow and Key Equipment in Ammonia Production

  • Understand the Haber-Bosch Process and its operational steps.
  • Analyze the role of raw materials, including hydrogen and nitrogen, in ammonia synthesis.
  • Gain knowledge of key equipment such as:
    • Steam methane reformers (SMR)
    • Air separation units (ASU)
    • Compressors and reactors
    • Heat exchangers and cooling systems
    • Storage and distribution systems

3. Operational Control and Process Optimization

  • Learn process monitoring and control techniques to maximize efficiency.
  • Understand critical operating parameters such as pressure, temperature, and catalyst performance.
  • Implement best practices for reducing energy consumption and optimizing production output.

4. Safety and Risk Management in Ammonia Production

  • Recognize hazards associated with ammonia production, including toxicity, flammability, and pressure risks.
  • Implement safety measures, emergency response protocols, and personal protective equipment (PPE) requirements.
  • Ensure compliance with OSHA, EPA, and other regulatory safety standards.

5. Maintenance and Reliability of Ammonia Production Units

  • Develop preventive maintenance strategies for key equipment.
  • Identify common equipment failures and troubleshooting methods.
  • Learn about corrosion control, material selection, and reliability engineering techniques.

6. Environmental Impact and Compliance

  • Understand emissions control methods and strategies for reducing carbon footprint.
  • Learn about NOx, CO2, and other greenhouse gas emissions in ammonia production.
  • Implement waste treatment and water recycling practices for sustainable operations.

7. Energy Efficiency and Process Improvement

  • Explore advanced technologies for energy conservation in ammonia plants.
  • Analyze energy-intensive components and opportunities for heat recovery.
  • Learn how digitalization and automation can enhance plant efficiency.

8. Case Studies and Practical Applications

  • Examine real-world examples of ammonia plant operations and best practices.
  • Participate in process simulations and troubleshooting exercises.
  • Develop operational strategies for plant efficiency and risk mitigation.

 

Target Audience

  • Chemical and process engineers
  • Ammonia plant operators and technicians
  • Maintenance and reliability engineers
  • Safety and environmental compliance officers
  • Plant managers and supervisors