COURSE OVERVIEW:

The effective management of valves and steam traps is essential for the thermal efficiency and safety of industrial steam systems. This course explores the critical intersection of fluid control and condensate management, focusing on how these components work together to maintain process temperatures and protect equipment from water hammer. Participants will examine the unique challenges of steam service, including high-velocity erosion, thermal expansion, and the necessity of efficient air venting.

The scope of this training focuses on the technical criteria for selecting the right valve and trap for specific steam applications, from high-pressure mains to low-pressure tracing. We will investigate the mechanical operation of various steam trap types, including thermostatic, thermodynamic, and mechanical designs, analyzing their failure modes and energy impact. The curriculum covers the best practices for installation, emphasizing the importance of proper orientation, piping slopes, and the use of strainers to prevent premature component failure.

Coverage also includes the diagnostic techniques for identifying failed traps and leaking valves using ultrasound and thermal imaging. By focusing on the quantification of steam losses and the implementation of systematic maintenance programs, the course provides a clear pathway to significant energy savings. Through this detailed study, attendants will gain the expertise necessary to optimize steam system performance, reduce carbon footprints, and ensure the long-term reliability of thermal assets.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1. Explain the fundamental roles of valves and steam traps in a steam loop.
2. Select the appropriate steam trap type based on condensate load and pressure.
3. Apply correct installation techniques to prevent water hammer and air binding.
4. Identify the symptoms of failed-open and failed-closed steam traps.
5. Utilize ultrasonic and infrared tools for non-invasive trap testing.
6. Calculate the financial and environmental cost of steam leaks.
7. Maintain isolation and control valves in high-temperature steam service.
8. Oversee the installation of expansion loops and condensate return systems.
9. Diagnose the causes of erosion and wire-drawing in steam valve seats.
10. Implement a systematic steam trap survey and labeling program.
11. Size steam piping and traps using manufacturer performance charts.
12. Manage the maintenance of auxiliary components like strainers and check valves.
13. Develop a predictive maintenance strategy for critical steam assets.

TARGET AUDIENCE:

This course is designed for Utility Engineers, Maintenance Technicians, Energy Managers, Plant Operators, and HVAC Specialists involved in steam system management.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.