COURSE OVERVIEW:

Thermography for mechanical fault detection is a non-destructive testing technique that utilizes infrared radiation to identify thermal anomalies in rotating and stationary equipment. This course explores the physics of heat transfer and the practical application of infrared cameras to detect early signs of friction, misalignment, and lubrication failure. Participants will examine how surface temperature profiles can reveal hidden mechanical stress before they manifest catastrophic breakdowns.

The scope of this training extends from the basic principles of emissivity and reflected temperature to the advanced interpretation of complex thermal patterns. We will investigate the specific signatures of failing bearings, overheating motors, and compromised insulation in process piping. The curriculum covers the methodology for establishing baseline thermal images, allowing technicians to perform trend analysis and prioritize maintenance activities based on the severity of heat-related defects.

Coverage also includes the safety protocols required when conducting infrared inspections in high-voltage or high-temperature environments. By focusing on the integration of thermography with other predictive technologies like vibration analysis, the course provides a holistic view of asset health. Through this detailed study, attendants will gain the expertise necessary to diagnose mechanical issues non-invasively, reducing downtime and enhancing the overall reliability of industrial machinery.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1. Explain the fundamental laws of infrared radiation and thermodynamics.
2. Operate high-resolution infrared cameras for industrial inspections.
3. Correct for emissivity and background radiation to ensure accurate readings.
4. Identify thermal signatures of bearing wear and lubrication deficiency.
5. Detect misalignment and belt tension issues using thermographic profiles.
6. Assess the health of electric motor components through heat distribution.
7. Diagnose steam trap failures and valve leakages using temperature gradients.
8. Evaluate the integrity of refractory lining and insulation in furnaces.
9. Differentiate between real mechanical faults and false thermal artifacts.
10. Develop a systematic thermography inspection schedule for plant assets.
11. Generate professional thermography reports with actionable recommendations.
12. Establish severity criteria for temperature deviations in mechanical systems.
13. Integrate thermal data into a comprehensive Predictive Maintenance program.

TARGET AUDIENCE:

This course is designed for Maintenance Technicians, Reliability Engineers, Condition Monitoring Specialists, and Mechanical Inspectors responsible for asset health.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.