COURSE OVERVIEW:

Storage tanks serve as critical infrastructure within the oil, gas, and petrochemical industries, acting as the primary vessels for containing hazardous and valuable fluids. This course explores the multifaceted world of atmospheric and low-pressure storage tanks, focusing on the rigorous standards required to maintain their structural integrity over long operational lifecycles. Participants will examine the regulatory landscape, specifically focusing on API 653 and related protocols that dictate how these massive structures are evaluated and managed.

The scope of this training extends beyond simple observation to encompass deep technical analysis of corrosion mechanisms that threaten tank floors, shells, and roofs. We will investigate the electrochemical processes that lead to metal loss and the environmental factors that accelerate degradation in various climates. By understanding the "why" behind corrosion, professionals can better implement preventative measures and predictive modeling to extend the mean time between failures for their storage assets.

Coverage includes a comprehensive breakdown of modern repair methodologies and proactive maintenance strategies. From bottom replacement and shell patching to the application of advanced lining systems and cathodic protection, the course provides a roadmap for returning compromised tanks to safe service. This ensures that facility operations remain compliant with environmental safety standards while minimizing the risk of catastrophic leaks or structural collapses.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1.  Identify the primary components of aboveground storage tanks and their structural significance.

2.  Interpret the essential requirements of the API 653 standard for tank inspection.

3.  Distinguish between internal and external corrosion mechanisms affecting tank metallurgy.

4.  Execute comprehensive inspection plans using both destructive and non-destructive testing methods.

5.  Evaluate the integrity of tank foundations and identify signs of settlement or instability.

6.  Apply cathodic protection principles to mitigate soil-side corrosion on tank bottoms.

7.  Determine the remaining life of tank components based on measured corrosion rates.

8.  Specify appropriate repair procedures for shell distortions and thinning plate sections.

9.  Implement effective lining and coating systems to protect internal surfaces from aggressive media.

10.  Manage the safety requirements for confined space entry during internal tank inspections.

11.  Validate the quality of weld repairs through rigorous post-repair testing protocols.

12.  Design a long-term maintenance schedule that aligns with international safety regulations.

13.  Analyze case studies of tank failures to identify root causes and prevent recurrence.

TARGET AUDIENCE:

Mechanical Engineers, Inspection Engineers, Tank Farm Supervisors, Maintenance Managers, and Asset Integrity Specialists.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.