COURSE OVERVIEW:

Statutory inspection of pressure vessels is a mandatory regulatory requirement designed to ensure the mechanical integrity and safe operation of equipment containing pressurized fluids. Because pressure vessel failures can be catastrophic, national and international laws dictate rigorous inspection intervals and methodologies. This course provides a comprehensive guide to the legal frameworks, technical standards, and procedural requirements necessary to remain compliant with bodies such as the API, ASME, and local governmental authorities.

The scope of this course covers the various types of pressure vessels—including reactors, separators, and storage drums—and the specific degradation mechanisms they face, such as corrosion, erosion, and fatigue. Participants will explore the nuances of "In-service Inspection" versus "Initial Certification," learning how to apply API 510 codes for inspection, repair, and alteration. The Coverage includes advanced Non-Destructive Testing (NDT) techniques, such as Ultrasonic Testing (UT), Radiography (RT), and Magnetic Particle Inspection (MPI), and how to interpret these results to calculate the Remaining Useful Life (RUL) of the vessel.

Furthermore, the training addresses the administrative and documentation side of statutory compliance, including the role of the "Authorized Inspector" and the management of inspection records. Attendees will learn how to develop a Risk-Based Inspection (RBI) program to optimize inspection schedules while maintaining safety. By the end of this program, participants will be equipped to manage a pressure vessel inspection program that not only meets all legal requirements but also contributes to the long-term reliability and asset integrity of the industrial facility.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1. Explain the legal and regulatory framework for pressure vessel inspection.
2. Apply API 510 and ASME Section VIII codes to inspection tasks.
3. Identify various pressure vessel types and their critical components.
4. Recognize common degradation mechanisms like SCC, Pitting, and HIC.
5. Plan and execute an internal and external pressure vessel inspection.
6. Select the appropriate NDT methods for different damage modes.
7. Calculate the corrosion rate and Remaining Useful Life (RUL) of a vessel.
8. Determine the Maximum Allowable Working Pressure (MAWP) for aged vessels.
9. Oversee pressure vessel repairs and alterations in compliance with NBIC.
10. Develop a Risk-Based Inspection (RBI) strategy according to API 580.
11. Manage the documentation required for statutory compliance audits.
12. Verify the integrity of pressure relief devices associated with vessels.
13. Coordinate with Authorized Inspectors and government regulators.
14. Ensure safety during vessel entry and inspection activities (Confined Space).

TARGET AUDIENCE:

This course is intended for Mechanical Inspectors, Asset Integrity Engineers, Maintenance Supervisors, Quality Assurance Personnel, and Plant Safety Officers.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.