COURSE OVERVIEW:

The successful integration of pumping systems into industrial processes requires a holistic understanding of technology, from the initial selection phase to long-term maintenance. This course provides a comprehensive 360-degree view of pump technology, covering the mechanical design, hydraulic performance, and operational control of various pump types. Participants will examine the fundamental principles of centrifugal and positive displacement pumps, gaining the expertise required to manage these assets throughout their entire operational life.

The scope of this training encompasses the technical criteria for selecting the right pump for specific fluid applications, ensuring that factors such as viscosity, volatility, and solids content are properly addressed. We will explore the critical steps of installation and commissioning, highlighting how precision during these phases prevents future mechanical failures. The course also details the various control methods, including throttling and variable speed drives, and their respective impacts on energy efficiency and system stability.

Coverage includes a detailed breakdown of operational best practices and troubleshooting methodologies. Attendees will learn how to interpret performance curves, monitor equipment health through condition-based tools, and execute effective maintenance programs. By the end of this course, participants will have developed a robust technical foundation that enables them to optimize pump performance, ensure safety, and minimize the total cost of ownership for their facility’s fluid handling infrastructure.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Categorize different pump types and their specific industrial applications.
• Select the optimal pump design based on fluid properties and system head.
• Interpret and utilize pump performance curves for efficient operation.
• Execute precision installation and baseplate grouting procedures.
• Implement effective pump control strategies to maximize energy savings.
• Identify the mechanical components and sealing systems of modern pumps.
• Monitor pump health using vibration, temperature, and pressure data.
• Troubleshoot common hydraulic problems such as cavitation and surging.
• Perform routine maintenance tasks including lubrication and packing adjustment.
• Evaluate the impact of Net Positive Suction Head (NPSH) on pump life.
• Manage the startup and shutdown procedures for complex pumping systems.
• Analyze the advantages and disadvantages of different drive systems.
• Optimize the Best Efficiency Point (BEP) through system adjustments.
• Develop a comprehensive maintenance plan for diverse pumping fleets.

TARGET AUDIENCE:

Plant Engineers, Maintenance Supervisors, Operations Personnel, Process Engineers, and Technical Staff involved in the selection, operation, or maintenance of industrial pumps.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.