COURSE OVERVIEW:

Achieving world-class reliability in pumping systems requires a shift from traditional reactive repairs to a proactive, strategy-driven approach. This course focuses on the elimination of chronic failures by addressing the root causes of pump degradation through advanced maintenance philosophies. Participants will explore how to integrate reliability-centered maintenance (RCM) and condition-based monitoring into their daily operations to maximize the availability of critical rotating assets.

The scope of this training covers the entire lifecycle of the pump, from proper installation and precision alignment to the implementation of optimized lubrication and sealing programs. We will examine the most frequent "bad actors" in industrial plants and provide participants with the tools to perform systematic root cause analysis. The course emphasizes the importance of data-driven decision-making, utilizing key performance indicators (KPIs) to track the effectiveness of maintenance interventions and drive continuous improvement.

Coverage includes the latest industry best practices for bearing protection, mechanical seal optimization, and the management of piping strain. Attendees will learn how to transition to predictive technologies such as vibration analysis, thermography, and oil condition monitoring to detect early warning signs of failure. By mastering these reliability improvement techniques, participants will be equipped to extend the mean time between failures (MTBF) and reduce the total lifecycle cost of their pumping infrastructure.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Define the core principles of Reliability-Centred Maintenance for pumps.
• Identify and eliminate the top five causes of pump premature failure.
• Implement precision installation techniques to reduce mechanical stress.
• Develop an optimized lubrication strategy based on oil analysis.
• Utilize Mean Time Between Failure (MTBF) data to prioritize maintenance.
• Analyze the impact of process stability on pump mechanical integrity.
• Select advanced bearing protection devices to prevent contamination.
• Apply Root Cause Failure Analysis (RCFA) to chronic "bad actor" pumps.
• Optimize mechanical seal piping plans for maximum cooling and longevity.
• Evaluate the benefits of upgrading materials for corrosive or abrasive service.
• Conduct comprehensive reliability audits of existing pumping systems.
• Justify the investment in predictive maintenance technologies.
• Manage a spare parts strategy that supports high equipment availability.
• Design a proactive maintenance culture within the technical team.

TARGET AUDIENCE:

Reliability Engineers, Maintenance Managers, Plant Engineers, Asset Management Professionals, and Senior Mechanical Technicians focused on long-term equipment performance.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.