COURSE OVERVIEW:

The integrity of process piping systems is the backbone of industrial plant safety and operational continuity. This course offers an in-depth exploration of the selection criteria for piping components, focusing on the critical relationship between fluid properties, pressure-temperature ratings, and material compatibility. Participants will examine how to navigate complex piping specifications to ensure that every valve, flange, and fitting is fit for its intended service life while adhering to international codes and standards.

The scope of the training covers the engineering logic behind piping layouts and the spatial constraints of modern process plants. We will analyze the mechanics of flange class selection and the diverse range of valve designs used to control flow, isolate equipment, and protect systems from overpressure. By understanding the nuances of piping geometry and the stresses imposed by thermal expansion and hydraulic transients, attendees will develop the skills necessary to contribute to robust design and effective maintenance programs.

Coverage includes a detailed review of piping components, from standard elbows and tees to specialized high-pressure fittings. The course emphasizes the practical application of ASME and API standards in real-world scenarios, teaching participants how to interpret piping and instrumentation diagrams (P&IDs) and isometric drawings. Through this comprehensive curriculum, professionals will gain the expertise required to optimize system reliability and minimize the risk of containment loss in hazardous environments.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Categorize piping materials based on chemical resistance and mechanical properties.
• Determine the appropriate flange pressure class using ASME B16.5 tables.
• Select the correct valve type for specific throttling and isolation applications.
• Interpret complex piping specifications and material take-off documents.
• Apply industry standards for the installation and spacing of piping supports.
• Identify the various types of pipe fittings and their specific pressure ratings.
• Design piping layouts that facilitate ease of maintenance and operator access.
• Evaluate the impact of thermal expansion on piping system integrity.
• Execute proper bolt-up procedures for flanged connections to prevent leaks.
• Distinguish between different pipe manufacturing methods and their limitations.
• Analyze piping isometrics for accuracy and compliance with design intent.
• Implement effective corrosion monitoring and mitigation strategies for piping.
• Assess the suitability of gaskets and seals for different process fluids.
• Conduct visual inspections of piping systems for signs of fatigue and stress.

TARGET AUDIENCE:

Piping Designers, Mechanical Engineers, Plant Maintenance Technicians, Inspection Engineers, and Project Managers involved in the design, construction, or maintenance of process plants.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.