COURSE OVERVIEW:

Valves are the primary control elements in any piping system, and their proper function is essential for process stability and safety. This course provides a deep technical dive into the selection criteria for different valve architectures, ensuring that participants can match the right valve type to the specific demands of pressure, temperature, and fluid chemistry. The scope includes a detailed analysis of isolation, throttling, and non-return valves, focusing on how internal designs influence flow characteristics and mechanical durability.

The installation and upgrading portion of the course emphasizes precision engineering to prevent common field issues such as flange leaks, stem binding, and premature seat wear. Participants will explore the latest advancements in valve materials and "Smart" technologies, learning how to upgrade existing manual valves with automated actuators and digital positioners. This training provides the practical skills needed to manage the transition from traditional mechanical valves to intelligent assets capable of self-diagnostics and remote monitoring.

Inspection and troubleshooting techniques form a core component of this training, providing attendants with a systematic method for identifying failures before they lead to shutdowns. Coverage includes the use of acoustic emissions for leak detection, the assessment of "Stiction" in control valves, and the procedures for bench testing and overhauling. By the end of this course, participants will be able to implement an integrated valve management strategy that improves plant uptime, reduces fugitive emissions, and ensures compliance with the most rigorous industry standards.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1.  Select the optimal valve type based on flow media and service conditions.

2.  Apply ASME and API standards for valve pressure-temperature ratings.

3.  Execute precision installation procedures to ensure stem and seal alignment.

4.  Diagnose the causes of valve "Stiction" and erratic control response.

5.  Perform "In-situ" seat leakage testing using ultrasonic instruments.

6.  Evaluate the benefits of upgrading to high-performance valve trims.

7.  Troubleshoot pneumatic and electric actuator malfunctions.

8.  Calibrate digital valve positioners for optimal process control.

9.  Inspect and replace valve packing and gaskets to prevent fugitive emissions.

10.  Manage the overhauling process for globe, ball, and gate valves.

11.  Identify signs of cavitation and flashing in control valves.

12.  Interpret valve signatures and diagnostic data for predictive maintenance.

13.  Implement a risk-based valve inspection program for the facility.

TARGET AUDIENCE:

Mechanical Engineers, Maintenance Technicians, Instrumentation Specialists, and Reliability Professionals responsible for valve assets.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.