COURSE OVERVIEW:

Piping vibration is a leading cause of fatigue failure in process plants, often resulting from a complex interplay between fluid dynamics and mechanical structure. This course provides a technical framework for identifying, analyzing, and mitigating vibrations in piping networks. Participants will learn to distinguish between different excitation sources, such as mechanical energy from rotating equipment, flow-induced turbulence, and acoustic resonance within the fluid stream.

The course moves beyond theory into practical engineering solutions, teaching participants how to use vibration measurement tools to quantify the severity of the problem. The scope includes a detailed look at structural resonance and the concept of "Modal Analysis," where participants learn how to shift the natural frequency of a piping system away from operating frequencies. This training emphasizes the design of effective damping systems, the addition of stiffness through supports, and the use of pulsation dampeners to stabilize the system.

Coverage includes specific case studies involving reciprocating compressors and high-velocity gas lines, where vibration risks are highest. Attendants will explore the use of international standards, such as the Energy Institute (EI) guidelines, for screening and assessing vibration-induced fatigue. By the end of this course, participants will be able to implement practical, cost-effective engineering fixes that prevent catastrophic piping ruptures and ensure the long-term reliability of the plant's fluid transport infrastructure.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1.  Identify the primary sources of piping vibration in industrial plants.

2.  Differentiate between mechanical, flow-induced, and acoustic vibration.

3.  Use portable vibration meters to measure displacement, velocity, and acceleration.

4.  Assess vibration severity using industry standards and fatigue curves.

5.  Identify structural resonance and its impact on piping longevity.

6.  Design and install effective vibration bracing and damping supports.

7.  Mitigate flow-induced vibration (FIV) and acoustic-induced vibration (AIV).

8.  Troubleshoot vibrations caused by reciprocating pump and compressor pulsations.

9.  Perform a "Screener" assessment to identify high-risk piping circuits.

10.  Apply the principles of Modal Analysis to modify piping natural frequencies.

11.  Select and position pulsation dampeners and orifice plates.

12.  Diagnose the cause of vibration in small-bore branches and instrumentation lines.

13.  Implement long-term monitoring strategies for vibration-prone piping.

TARGET AUDIENCE:

Mechanical Engineers, Vibration Specialists, Reliability Engineers, Piping Designers, and Maintenance Personnel involved in troubleshooting process plant systems.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.