COURSE OVERVIEW:

The utilization of nonmetallic pressure piping systems, specifically Fiberglass Reinforced Plastics (FRP) and Glass Reinforced Plastics (GRP), has become a cornerstone in modern industrial fluid transport. These systems offer unique advantages over traditional metallic piping, particularly regarding corrosion resistance, weight reduction, and longevity in aggressive chemical environments. This course provides an exhaustive exploration of the fundamental properties of composite materials, detailing how the interaction between thermosetting resins and glass fiber reinforcements creates a robust structural solution for high-pressure applications.

The scope of this training extends from the initial conceptual design phase through to the complexities of long-term asset management. Participants will examine the critical differences between isotropic metallic materials and the anisotropic nature of composites, which necessitates specialized engineering approaches. We will cover the mechanical behavior of nonmetallic systems under various loading conditions, including internal pressure, thermal expansion, and external environmental stressors. Understanding these nuances is essential for ensuring the structural integrity and safety of piping networks in sectors such as water desalination, chemical processing, and oil and gas.

Furthermore, the Coverage includes comprehensive maintenance strategies designed to maximize the lifecycle of GRP and FRP assets. We will delve into modern diagnostic techniques, defect classification, and specialized repair methodologies that differ significantly from welding or traditional mechanical fixes. By focusing on both the theoretical design standards, such as ASME B31.3 and ISO 14692, and practical field maintenance, this course equips professionals with the holistic knowledge required to manage nonmetallic piping infrastructure effectively and safely.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Distinguish between different types of thermosetting resins used in GRP and FRP piping.
• Analyze the mechanical properties of glass fiber reinforcements and their structural impact.
• Interpret international design standards specifically governing nonmetallic pressure piping.
• Calculate the required wall thickness for fiberglass pipes based on internal pressure ratings.
• Evaluate the effects of thermal expansion and contraction on composite piping layouts.
• Select appropriate joining methods, including bell and spigot, butt and strap, and flanged connections.
• Identify common failure modes unique to nonmetallic materials, such as delamination and weeping.
• Develop a comprehensive inspection program using both visual and non-destructive testing methods.
• Apply the principles of hydraulic design to optimize flow rates in smooth-bore GRP systems.
• Perform risk assessments for nonmetallic piping installations in hazardous chemical environments.
• Supervise the correct handling, storage, and transportation procedures to prevent pre-installation damage.
• Implement effective repair techniques for localized damage using composite wrap systems.
• Assess the chemical compatibility of various resins with specific process fluids and temperatures.

TARGET AUDIENCE:

This course is designed for Piping Engineers, Mechanical Engineers, Maintenance Managers, Asset Integrity Specialists, and Technical Supervisors involved in the design, installation, or upkeep of composite piping systems in industrial facilities.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.