COURSE OVERVIEW:

The management of boilers, steam turbines, and the associated steam plant is a sophisticated engineering discipline critical for power generation and industrial processing. This course provides a comprehensive exploration of the thermodynamic principles, mechanical components, and operational strategies required to manage these high-energy assets safely and efficiently. Participants will examine the integration of water tube boilers, high-speed turbines, and condensate recovery systems into a cohesive, high-performance thermal cycle.

The scope of this training encompasses the technical management of steam generation, distribution, and utilization. Coverage includes combustion control, boiler water chemistry, turbine blade dynamics, and the critical role of auxiliary systems such as deaerators and condensers. Emphasis is placed on the lifecycle management of the plant, focusing on maintaining thermal efficiency while adhering to rigorous international safety standards and environmental regulations regarding emissions and energy consumption.

Furthermore, the course addresses the complexities of startup and shutdown procedures, load management, and long-term asset integrity. Trainees will explore the impact of steam quality on turbine longevity and the importance of preventing water induction and thermal stress. By mastering these management principles, plant engineers and managers can optimize fuel consumption, extend the life of critical components, and ensure the continuous, reliable delivery of steam and power to meet industrial demands.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Apply the Rankine Cycle principles to optimize steam plant thermal efficiency.
• Manage boiler combustion systems to ensure complete fuel oxidation and low emissions.
• Implement rigorous boiler water treatment programs to prevent scaling and corrosion.
• Oversee the startup and shutdown sequences for multi-stage steam turbines.
• Evaluate the performance of steam condensers and vacuum systems.
• Identify the mechanical signatures of turbine blade erosion and creep.
• Manage the distribution network to minimize steam traps losses and water hammer.
• Conduct energy audits to identify heat recovery opportunities within the plant.
• Interpret boiler and turbine protection logic to ensure safe emergency shutdowns.
• Analyze the impact of varying steam loads on boiler drum level stability.
• Coordinate the maintenance of high-pressure safety valves and relief systems.
• Implement reliability-centered maintenance for steam plant auxiliary equipment.
• Document operational data to comply with statutory inspection requirements.

TARGET AUDIENCE:

This course is designed for Power Plant Managers, Steam System Engineers, Utility Supervisors, and Lead Operators responsible for the oversight of large-scale steam generation and power facilities.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.