COURSE OVERVIEW:

Machinery lubrication and contamination control represent the foundation of industrial reliability and asset longevity. This course provides an exhaustive exploration of how lubricants function within mechanical systems to reduce friction, dissipate heat, and prevent premature component wear. Participants will examine the transition from traditional reactive oiling methods to a world-class proactive lubrication culture that prioritizes fluid chemistry and environmental exclusion.

The scope of this training encompasses the lifecycle of lubricants, from initial selection and procurement to storage, application, and eventual disposal. Coverage includes the critical role of base oils and additive packages in meeting the specific demands of high-speed rotating equipment. Special emphasis is placed on the "Clean, Cool, and Dry" philosophy, detailing the practical infrastructure required to maintain lubricants in their optimal state throughout their operational life.

Furthermore, the course addresses the technical methodologies for identifying and mitigating internal and external contaminants. Trainees will explore the impact of moisture, particulate matter, and heat on lubricant degradation and machine surface integrity. By implementing the best practices outlined in this program, organizations can significantly reduce unplanned downtime, optimize oil change intervals, and achieve substantial savings in maintenance costs.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Distinguish between the various base oil groups and their specific industrial applications.
• Select the appropriate lubricant viscosity based on machinery load and operating speed.
• Identify the chemical functions of various additive packages in modern lubricants.
• Implement a world-class lubricant storage and handling facility within the plant.
• Utilize advanced contamination control tools such as desiccant breathers and high-efficiency filters.
• Apply precision greasing techniques to avoid over-lubrication and under-lubrication.
• Interpret ISO 4406 cleanliness codes to set target cleanliness levels for different assets.
• Detect the symptoms of lubricant oxidation and thermal breakdown during routine inspections.
• Establish effective oil sampling procedures to ensure representative data for analysis.
• Recognize the impact of water contamination on bearing life and oil film strength.
• Implement color-coding and labeling systems to prevent lubricant cross-contamination.
• Evaluate the cost-benefit ratio of switching from mineral to synthetic lubricants.
• Design a proactive lubrication route that integrates with the facility’s maintenance software.

TARGET AUDIENCE:

This course is designed for Lubrication Technicians, Reliability Engineers, Maintenance Supervisors, and Plant Operators responsible for the mechanical integrity of rotating assets.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.