COURSE OVERVIEW:

Lifting and rigging for heavy rotating equipment represents a critical intersection of mechanical engineering and specialized logistics within industrial environments. This course addresses the unique challenges posed by the high center of gravity, precision internal components, and immense weight characteristic of turbines, compressors, and large motors. Participants will explore the fundamental physics of load distribution, the structural integrity of lifting points, and the necessity of maintaining equipment levelness to prevent internal shaft or bearing damage during transit.

The scope of this training extends beyond basic crane operations to encompass the detailed engineering required for complex lifts. Coverage includes the selection of specialized rigging gear such as spreader bars, heavy-duty slings, and hydraulic gantry systems specifically tailored for rotating assets. Emphasis is placed on the environmental and spatial constraints often found in oil and gas facilities, ensuring that every lift is planned with a comprehensive understanding of soil bearing capacities, overhead obstructions, and the dynamic forces acting upon the crane and the load.

Furthermore, the course integrates rigorous safety protocols and international standards such as ASME and ISO to foster a culture of technical excellence. Trainees will engage with modern planning tools, including 3D lift modeling and detailed rigging studies, to mitigate risks associated with catastrophic equipment failure or personnel injury. By bridging the gap between theoretical mechanics and field execution, this program ensures that rotating equipment is handled with the precision required to maintain its operational reliability and longevity.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

·Identify the specific weight and center of gravity challenges inherent in heavy rotating machinery.

·Select the appropriate rigging hardware based on calculated safety factors and load requirements.

·Interpret and apply international standards, including ASME B30 and relevant OSHA regulations.

·Calculate the tension in slings and the forces exerted on various lifting points accurately.

·Develop comprehensive lift plans for critical and non-critical lifting operations.

·Evaluate the structural integrity of lifting lugs and manufactured attachment points on machinery.

·Determine the impact of dynamic loading and wind speeds on heavy lift stability.

·Inspect rigging gear for wear, deformation, and compliance with rejection criteria.

·Coordinate communication between crane operators, riggers, and supervisors using standard signals.

·Manage the risks associated with tandem lifts involving multiple cranes or lifting devices.

·Implement stabilization techniques for equipment with asymmetrical weight distributions.

·Execute precision placement of equipment onto foundations or baseplates without impact damage.

·Assess ground conditions and matting requirements to ensure crane stability during the lift.

TARGET AUDIENCE:

This course is designed for Rigging Engineers, Mechanical Maintenance Supervisors, Lifting Supervisors, Crane Operators, and Heavy Lift Planners involved in the installation and maintenance of heavy rotating assets in the oil, gas, and power sectors.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.