COURSE OVERVIEW:

Statutory inspections of pressure vessels are not only a regulatory mandate but a cornerstone of industrial risk management. This course provides a comprehensive framework for implementing an inspection program that complies with international standards such as API 510, ASME Section VIII, and local jurisdictional requirements. Participants will explore the legal responsibilities of the owner-user, the role of the authorized inspector, and the integration of these activities into the broader plant maintenance and reliability strategy.

The curriculum focuses on the technical management of the inspection lifecycle, from the development of the "Written Scheme of Examination" to the final certification of fitness for service. We will address the management of documentation, including Manufacturer Data Reports (MDR) and repair records, ensuring a transparent and traceable history for every vessel. Coverage includes the criteria for interval setting, focusing on the transition from traditional time-based inspections to sophisticated Risk-Based Inspection (RBI) methodologies.

A significant portion of the course is dedicated to the integration of inspection findings into the management of change (MOC) and repair protocols. Attendees will learn how to manage the interface between inspection teams, maintenance crews, and regulatory bodies. By mastering the management of these statutory requirements, participants will be able to ensure the mechanical integrity of their static equipment while optimizing the duration of inspection-related outages and minimizing the risk of catastrophic pressure boundary failure.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1.  Interpret the legal and regulatory requirements for pressure vessel inspections.

2.  Develop a "Written Scheme of Examination" according to API 510.

3.  Manage the role and responsibilities of the Authorized Pressure Vessel Inspector.

4.  Integrate statutory inspections into the plant’s CMMS and maintenance schedule.

5.  Identify the critical data required for a Manufacturer Data Report (MDR).

6.  Evaluate the impact of Risk-Based Inspection (RBI) on statutory intervals.

7.  Manage the documentation and certification for vessel repairs and alterations.

8.  Implement a robust "Management of Change" (MOC) process for pressure equipment.

9.  Coordinate the logistics and safety requirements for internal vessel entries.

10.  Oversee the selection and application of Non-Destructive Testing (NDT).

11.  Interpret the results of Fitness-For-Service (FFS) assessments.

12.  Audit the quality control systems of third-party inspection agencies.

13.  Ensure compliance with jurisdictional "Operating Permit" requirements.

TARGET AUDIENCE:

Inspection Managers, Integrity Engineers, Quality Assurance Personnel, Plant Managers, and Compliance Officers responsible for pressure equipment safety.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.