COURSE OVERVIEW:

Fluid power systems, encompassing both hydraulics and pneumatics, are the primary drivers of mechanical motion in modern industrial machinery. This course provides a technical foundation in the transmission of power through pressurized liquids and gases, focusing on the fundamental physics of Pascal’s Law and the Gas Laws. Participants will examine the mechanical architecture of pumps, compressors, actuators, and control valves, understanding how these components interact to execute precise movements in heavy equipment and automation lines.

The curriculum emphasizes the critical role of fluid cleanliness and conditioning. We will address the selection of hydraulic oils and compressed air treatment, including filtration, lubrication, and moisture removal. Coverage includes the design and interpretation of fluid power circuit diagrams, allowing technicians and engineers to trace the flow of energy and identify potential points of failure within complex manifolds and proportional valve systems.

Troubleshooting and maintenance form the core of the practical instruction. Attendees will learn to utilize diagnostic tools such as flow meters, pressure gauges, and ultrasonic leak detectors to identify internal bypass, aeration, and cavitation. By focusing on root cause analysis, the course empowers participants to move beyond simple component replacement toward comprehensive system health management, ensuring maximum uptime and safety for both high-pressure hydraulic and high-velocity pneumatic circuits.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1.  Explain the fundamental principles of fluid power and pressure transmission.

2.  Interpret hydraulic and pneumatic ISO symbols and circuit diagrams.

3.  Identify the operating characteristics of gear, vane, and piston pumps.

4.  Select the appropriate hydraulic fluid based on viscosity and additives.

5.  Manage compressed air quality through dryers, filters, and regulators.

6.  Diagnose the root causes of pump cavitation and aeration.

7.  Execute precision maintenance on hydraulic cylinders and rotary actuators.

8.  Troubleshoot proportional and servo valve control issues.

9.  Implement effective contamination control according to ISO 4406.

10.  Identify and repair leaks in high-pressure hose and piping systems.

11.  Calculate system requirements for force, speed, and torque.

12.  Apply safety protocols for de-energizing fluid power systems (LOTO).

13.  Develop a proactive preventive maintenance schedule for fluid power assets.

TARGET AUDIENCE:

Mechanical Maintenance Technicians, Plant Engineers, Hydraulic Specialists, and Operations Supervisors responsible for fluid power machinery.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.