COURSE OVERVIEW:

The generation of steam is a cornerstone of modern industrial processes, providing a versatile medium for heating, power, and propulsion. This course offers a fundamental introduction to the physical and thermodynamic principles of boilers and steam generation systems. Participants will learn how water is transformed into steam through the application of heat and how this energy is safely harnessed for industrial use.

The scope of the training focuses on the basic components and cycles of a steam plant, providing a clear roadmap of the water-to-steam loop. We will examine the primary types of boilers used in various industries and the essential auxiliary equipment required for their operation. The course emphasizes the importance of safety and the basic physics of pressure, temperature, and volume as they relate to steam.

Coverage includes an overview of fuel types, combustion basics, and the necessity of feedwater preparation. Attendees will be introduced to the terminology and equipment layouts common in boiler rooms, enabling them to communicate effectively with technical teams. By the end of this course, participants will have a solid foundational understanding of how steam is produced and the critical role of the boiler in the wider energy landscape.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1. Define the basic terminology used in steam generation.
2. Explain the properties of saturated and superheated steam.
3. Identify the main parts of a boiler and their functions.
4. Describe the simple Rankine cycle in power generation.
5. Differentiate between fire-tube and water-tube boiler designs.
6. Understand the importance of the boiler safety valve.
7. Identify common fuels used in industrial steam generation.
8. Explain the basics of the air-to-fuel ratio in combustion.
9. Describe the role of a deaerator in a steam system.
10. Recognize the basic instruments used to monitor boiler status.
11. Understand the fundamental risks associated with steam under pressure.
12. Identify the purpose of water softeners and chemical dosing.
13. Describe the function of steam traps in a distribution network.

TARGET AUDIENCE:

Junior Technicians, Non-Mechanical Staff, Plant Helpers, and Technical Personnel new to steam plant environments.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.