COURSE OVERVIEW:

The application of standards in the design and operation of boilers, pressure vessels, and piping systems is the foundation of industrial safety and regulatory compliance. This course provides a comprehensive engineering analysis of the ASME Boiler and Pressure Vessel Code (BPVC) and the ASME B31 piping codes. Understanding how these standards dictate material selection, wall thickness calculations, and fabrication techniques is essential for maintaining the pressure boundary integrity of process plants.

The scope of this training involves a detailed examination of ASME Section I for power boilers, Section VIII for pressure vessels, and B31.3 for process piping. Participants will explore the mechanics of stress analysis, focusing on primary, secondary, and peak stresses under various loading conditions. The coverage extends to the study of welding qualifications, heat treatment requirements, and the rigorous non-destructive testing (NDT) protocols required to validate the safety of pressure-retaining equipment.

Furthermore, the course addresses the lifecycle management of static equipment, including the application of API 510, 570, and 653 for inspection and repair. It delves into the calculations for "Fitness-for-Service" as defined by API 579 and the implementation of Risk-Based Inspection (RBI) strategies. By focusing on both the construction codes and the post-construction standards, the course ensures that professionals can manage the safety and reliability of static process equipment throughout its operational life.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1. Navigate the structure of the ASME Boiler and Pressure Vessel Code (BPVC).
2. Calculate minimum wall thicknesses for vessels and piping according to code.
3. Select appropriate materials for high-temperature and high-pressure service.
4. Interpret the requirements for ASME Section VIII Division 1 and 2.
5. Apply ASME B31.3 standards for the design of process piping systems.
6. Analyze the impact of thermal expansion and piping flexibility on vessel nozzles.
7. Evaluate welding procedures (WPS/PQR) according to ASME Section IX.
8. Determine the requirements for Post-Weld Heat Treatment (PWHT).
9. Implement NDT strategies, including Radiographic and Ultrasonic testing.
10. Execute hydrostatic and pneumatic pressure testing according to code.
11. Perform inspection and remaining life assessments using API 510 and 570.
12. Conduct "Fitness-for-Service" evaluations according to API 579.
13. Manage the documentation and stamping requirements for pressure equipment.
14. Develop Risk-Based Inspection (RBI) programs for plant piping and vessels.

TARGET AUDIENCE:

This course is intended for mechanical engineers, piping designers, inspection personnel, and quality assurance specialists responsible for the integrity of boilers, vessels, and piping.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.