COURSE OVERVIEW:

Advanced rotating equipment management is a multidisciplinary field that integrates mechanical engineering, vibration analysis, and precision maintenance to ensure the reliability of industrial machinery. This course provides a deep dive into the complex failure modes and diagnostic techniques for centrifugal pumps, high-speed compressors, and heavy-duty gearboxes. Mastery of these skills is essential for identifying the subtle symptoms of mechanical distress before they escalate into catastrophic failures.

The scope of this training involves a rigorous examination of the internal dynamics of various rotating assets. Participants will explore the hydraulics of pump performance curves, the aerodynamics of compressor surge and stonewall, and the gear-meshing frequencies of complex transmissions. The coverage extends to the principles of dynamic balancing in both single and multiple planes, addressing how mass distribution affects the stability of high-speed rotors and the longevity of bearing systems.

Furthermore, the course addresses the implementation of advanced troubleshooting frameworks such as root cause analysis and resonance detection. It delves into the use of precision tools for alignment and balancing, alongside the interpretation of spectral data for fault identification. By focusing on the interconnected nature of rotating components, the course empowers technical professionals to optimize the performance and extend the mean time between failures (MTBF) of critical plant equipment.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1. Diagnose complex hydraulic issues in multi-stage centrifugal pumps.
2. Identify the onset of surge and stall in centrifugal compressors.
3. Analyze gear-meshing patterns and failure modes in high-torque gearboxes.
4. Perform precise multi-plane dynamic balancing on flexible rotors.
5. Interpret vibration spectra to differentiate between unbalance and misalignment.
6. Evaluate the condition of hydrodynamic bearings through orbit analysis.
7. Implement effective troubleshooting for mechanical seal and coupling failures.
8. Assess the impact of structural resonance on rotating equipment stability.
9. Optimize the lubrication strategies for various types of high-speed machinery.
10. Utilize ultrasound and thermography as complementary diagnostic tools.
11. Conduct systematic root cause failure analysis on recurring equipment issues.
12. Design precision maintenance protocols for pump and compressor overhauls.
13. Calculate the critical speeds and amplification factors for specific rotors.
14. Facilitate the technical handover of refurbished rotating assets to operations.

TARGET AUDIENCE:

This course is intended for mechanical engineers, rotating equipment specialists, reliability technicians, and maintenance supervisors responsible for the health of critical pumps, compressors, and power transmission systems.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.