COURSE OVERVIEW:

The meaning of this course lies in the technical preservation of structural reliability for pressurized assets within industrial and laboratory environments. High-pressure systems represent a significant stored energy hazard where any failure in integrity can lead to catastrophic mechanical release and injury. This program provides the engineering framework required to implement rigorous testing and maintenance protocols that ensure pressurized equipment operates within its designed safety envelope throughout its service life.

The scope of the training addresses the life-cycle management of pressure vessels, piping systems, and relief devices according to international codes such as ASME and API. It covers the technical execution of Hydrostatic and Pneumatic pressure testing, the selection of materials for high-pressure service, and the mechanics of "Stress and Fatigue" analysis. Participants will explore the principles of Non-Destructive Testing (NDT) and the critical role of "Pressure Relief Valves" (PRVs) in preventing over-pressurization events.

The coverage includes a deep investigation into the "Written Scheme of Examination" (WSE), the legal requirements for periodic inspections, and the management of "Degradation Mechanisms" such as corrosion and hydrogen embrittlement. The course emphasizes the development of "Safe Operating Limits" (SOL) and the documentation of "Integrity Assessments" for regulatory compliance. By mastering these safety protocols, participants will be able to mitigate the risk of pressure system failure, extend asset life, and ensure a safe working environment for all personnel.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Define the core principles of pressure system mechanics and thermodynamics.
• Interpret international codes and standards (ASME VIII, B31.3, API 510).
• Develop a "Written Scheme of Examination" (WSE) for pressure assets.
• Execute "Hydrostatic" and "Pneumatic" pressure tests safely.
• Perform "Visual Inspections" to identify signs of structural distress.
• Utilize "Non-Destructive Testing" (NDT) techniques for crack detection.
• Calculate "Minimum Allowable Shell Thickness" (MAST) for vessels.
• Manage the "Calibration and Testing" of pressure relief valves (PRVs).
• Identify "Corrosion-Under-Insulation" (CUI) and other hidden hazards.
• Establish "Safe Operating Limits" (SOL) for complex pressure systems.
• Document "Integrity Reports" that satisfy statutory safety inspections.
• Lead "Root Cause Analysis" (RCA) investigations for pressure excursions.

TARGET AUDIENCE:

This course is intended for Mechanical Engineers, Integrity Engineers, Maintenance Supervisors, and Safety Officers in oil, gas, and chemical facilities.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.