COURSE OVERVIEW:

The purpose of this course is to provide specialized technical expertise in the installation, configuration, and commissioning of the Triconex Triple Modular Redundant (TMR) safety system. Tricon systems are the global benchmark for high-availability process safety, used in the most critical emergency shutdown (ESD) and fire and gas (F&G) applications. This program focuses on the unique 2-out-of-3 (2oo3) hardware architecture that ensures a single point of failure will not compromise the safety or availability of the plant.

The scope of this training encompasses the hardware assembly, software configuration, and field commissioning of the Tricon platform. Participants will explore the mechanics of the Main Processor modules, the I/O subsystems with built-in diagnostics, and the specialized communication modules used for peer-to-peer and DCS integration. The curriculum is specifically designed to address the rigorous procedures required to bring a TMR system from the cabinet stage to an active safety role.

Coverage includes the practical aspects of TriStation 1131 programming, hardware diagnostics, and the systematic verification of safety loops. Attendees will learn how to troubleshoot module faults, manage system redundancy, and perform online hardware replacements without interrupting process safety. By focusing on the Tricon platform, the course ensures that participants can manage the high-integrity control systems that protect the world's most hazardous industrial facilities.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Analyze the 2-out-of-3 (2oo3) TMR architecture of the Tricon system.
• Identify the hardware components: Chassis, Power Modules, and I/O.
• Install and wire the Tricon chassis following Schneider Electric standards.
• Utilize TriStation 1131 software for system configuration and logic.
• Configure redundant communication modules (TCM) for DCS integration.
• Execute system power-up and initial hardware diagnostics.
• Perform online module replacement and verify hot-standby status.
• Implement safety logic using Function Block Diagrams (FBD).
• Troubleshoot system alarms and hardware status indicators.
• Commission safety loops and verify field device connectivity.
• Document system configurations and backup Tricon project files.
• Adhere to cybersecurity protocols for safety system maintenance.

TARGET AUDIENCE:

This course is intended for Systems Engineers, Maintenance Technicians, Commissioning Engineers, and Safety Specialists working with Triconex hardware.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.