COURSE OVERVIEW:

The purpose of this course is to provide a comprehensive technical foundation in the four primary variables that define almost every industrial process. Accurate measurement of pressure, temperature, flow, and level is the critical first step in any control strategy, as the "brain" of the control system is only as effective as the data it receives from the field. This program demystifies the physics and mechanics of the sensors used to monitor these variables, ensuring that participants understand how physical properties are converted into reliable electrical signals.

The scope of this training encompasses the diverse range of sensing technologies used in modern plants, from simple mechanical gauges to sophisticated electronic transmitters. Participants will explore the specific application of each variable, addressing the challenges of environmental conditions, corrosive fluids, and high-pressure environments. The curriculum is designed to provide a balanced view of both traditional analog instruments and modern "Smart" digital transmitters, focusing on the practical aspects of installation and signal transmission.

Coverage includes the selection of instruments based on process requirements, the basics of calibration, and the importance of proper mounting to avoid measurement errors. Attendees will learn how to interpret instrument data sheets, troubleshoot common loop failures, and understand the role of signal standardization (such as 4-20mA). By focusing on the core variables of process control, the course ensures that participants have the essential skills required to maintain the "eyes and ears" of the industrial facility.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Analyze the physical principles of pressure, temperature, flow, and level.
• Differentiate between mechanical and electronic sensing technologies.
• Identify the correct instrument for a specific process application.
• Interpret the technical specifications on an instrument data sheet.
• Understand the operation of the 4-20mA current loop and HART protocol.
• Execute basic zero and span adjustments on field transmitters.
• Identify the correct installation practices for different process sensors.
• Troubleshoot common faults in pressure and temperature loops.
• Understand the relationship between level and hydrostatic pressure.
• Evaluate the pros and cons of different flow measurement techniques.
• Adhere to safety protocols when working with pressurized instruments.
• Document calibration and maintenance activities according to plant standards.

TARGET AUDIENCE:

This course is intended for New Technicians, Junior Engineers, Plant Electricians, and Operations Personnel who require a solid foundation in instrumentation.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.