COURSE OVERVIEW:

The purpose of this course is to provide an analytical approach to the selection and sizing of process instruments for industrial applications. Selecting the wrong instrument can lead to measurement inaccuracies, frequent maintenance, and even process safety incidents. This program focuses on the engineering criteria required to match instrument technology with the physical and chemical properties of the process fluid and the operational demands of the facility.

The scope of this training encompasses the technical evaluation of measurement technologies for pressure, temperature, level, flow, and analytical variables. Participants will explore the strengths and limitations of various sensors such as ultrasonic versus radar level meters or Coriolis versus vortex flow meters, considering factors like viscosity, corrosivity, and Reynolds number. The curriculum is designed to guide participants through the creation of instrument data sheets and the interpretation of manufacturer performance specifications.

Coverage includes the practical aspects of material compatibility, hazardous area suitability, and the impact of installation constraints on instrument performance. Attendees will learn how to calculate "Total Probable Error," evaluate the cost of ownership, and utilize digital selection tools provided by major vendors. By focusing on the "right-fit" philosophy, the course ensures that participants can specify instrumentation that provides high-quality data and long-term reliability in challenging industrial environments.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Analyze process conditions to determine instrument requirements.
• Evaluate the pros and cons of different flow measurement technologies.
• Select appropriate Level sensors based on fluid density and agitation.
• Differentiate between RTDs and Thermocouples for specific temperature ranges.
• Specify Wetted Materials based on chemical compatibility and corrosion.
• Calculate Measurement Uncertainty and Total Error for a loop.
• Select appropriate Pressure ranges and Over-pressure protection.
• Evaluate the impact of "Turndown Ratio" on measurement accuracy.
• Specify suitable Enclosures and Ingress Protection (IP) ratings.
• Utilize Selection Matrices for multi-variable decision making.
• Justify the selection of Smart versus Traditional instruments.
• Ensure compliance with international standards and safety codes.

TARGET AUDIENCE:

This course is intended for Project Engineers, Instrumentation Technicians, Process Engineers, and Procurement Specialists involved in instrument specification.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.