COURSE OVERVIEW:

The purpose of this course is to bridge the gap between mechanical fluid power and digital control engineering, focusing on the design and operation of Hydraulic Electronic Control Systems. In many high-torque and high-force industrial applications, hydraulics provide the necessary power, while electronics provide the required precision and flexibility. This program explores how electro-hydraulic valves, sensors, and controllers are integrated to achieve sophisticated motion and force control in automated machinery.

The scope of this training encompasses the technical components of electro-hydraulic systems, including proportional valves, servo-valves, and the electronic drivers that command them. Participants will examine the closed-loop control of hydraulic cylinders and motors, addressing the challenges of fluid compressibility, viscosity changes, and dynamic response times. The curriculum provides a detailed look at the interface between Programmable Logic Controllers (PLCs) and hydraulic hardware, ensuring that participants can design robust and responsive control loops.

Coverage includes the practical aspects of system maintenance, including fluid contamination control, sensor calibration, and the troubleshooting of electronic faults in hydraulic circuits. Attendees will learn how to interpret electro-hydraulic schematics, configure PID controllers for motion control, and utilize diagnostic tools to identify leaks or valve degradation. By focusing on the synergy between these two disciplines, the course ensures that participants can manage high-performance hydraulic systems that meet the rigorous demands of modern industry.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Analyze the functional relationship between electronics and hydraulics.
• Differentiate between standard hydraulic valves and Proportional/Servo valves.
• Select appropriate electronic drivers and amplifiers for hydraulic valves.
• Design closed-loop control systems for Position, Speed, and Force.
• Interpret complex electro-hydraulic schematics and wiring diagrams.
• Implement PID control strategies for hydraulic motion optimization.
• Utilize LVDT and pressure sensors for feedback in hydraulic loops.
• Troubleshoot electronic failures in hydraulic control circuits.
• Manage hydraulic fluid quality to protect sensitive electronic valves.
• Configure PLC interfaces (Analog I/O) for hydraulic control.
• Identify the impact of "Deadband" and "Hysteresis" on system precision.
• Ensure compliance with safety standards for high-pressure control systems.

TARGET AUDIENCE:

This course is intended for Maintenance Technicians, Mechatronics Engineers, Hydraulic Specialists, and Automation Engineers.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.