COURSE OVERVIEW:

The meaning of advanced insulation practices refers to the strategic application of high-performance thermal barriers and specialized jacketing systems to minimize heat gain or loss in complex industrial environments. This course moves beyond basic lagging techniques to explore the science of thermal conductivity, emissivity, and moisture resistance in extreme temperature applications. By mastering these advanced concepts, process engineers and facility managers can significantly reduce the carbon footprint of their operations while protecting critical assets from thermal stress.

The scope of this training covers the selection, installation, and maintenance of insulation systems across a wide range of industrial equipment, including high temperature reactors, cryogenic storage tanks, and intricate piping networks. It examines the latest materials science developments, such as aerogels, vacuum insulation panels, and phase change materials, and how they perform under varying mechanical and environmental loads. Participants will learn to evaluate the total cost of ownership of insulation systems, factoring in energy savings, corrosion under insulation (CUI) prevention, and long-term durability.

Coverage includes the methodology for conducting comprehensive thermal audits using infrared thermography and heat flux sensors to identify energy leaks. The course also addresses the critical intersection of insulation and safety, focusing on fireproofing, personnel protection from hot surfaces, and acoustic attenuation. Attendees will develop the skills to design insulation specifications that comply with international standards like ASTM and ISO, ensuring that energy conservation measures are both technically sound and economically viable for process industries.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1. Determine the economic thickness of insulation (ETI) for various process parameters and fuel costs.
2. Evaluate the thermal performance of aerogels versus traditional mineral wool and calcium silicate.
3. Design effective mitigation strategies for Corrosion Under Insulation (CUI) using advanced coatings and barriers.
4. Conduct non-destructive thermal inspections using high-resolution infrared thermography.
5. Apply cryogenic insulation techniques to minimize boil-off rates in liquefied gas storage.
6. Calculate heat loss and surface temperatures for complex geometries using multi-layered insulation models.
7. Select appropriate jacketing and vapor retarders for harsh offshore or chemical environments.
8. Implement acoustic insulation solutions to meet industrial noise regulation standards.
9. Assess the fire resistance ratings of various insulation materials for hydrocarbon fire scenarios.
10. Develop a comprehensive maintenance and inspection program for industrial insulation assets.
11. Use specialized software tools to simulate thermal profiles and energy-saving potential.
12. Formulate a sustainability report quantifying carbon emission reductions achieved through insulation upgrades.

TARGET AUDIENCE:

This course is intended for Process Engineers, Mechanical Engineers, Maintenance Managers, Energy Managers, Piping Designers, and Technical Inspectors working in oil refineries, chemical plants, power generation facilities, and heavy manufacturing industries.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.