COURSE OVERVIEW:

The successful maintenance of electrical systems relies on the precise and safe "Removal and Replacement" of components without compromising system integrity. This course provides a technical exploration of "Life-Cycle Maintenance," focusing on the best practices for handling breakers, contactors, relays, and power electronics. Participants will explore the mechanics of "Component Integration," learning how to ensure that replacement parts meet or exceed the original manufacturer specifications (OEM) for thermal, electrical, and mechanical performance.

The scope of this training addresses the practical workflows required for field maintenance, focusing on the prevention of "Incidental Damage" during the removal of complex assemblies. It covers the technical nuances of "Terminations and Torquing," focusing on the avoidance of high-resistance joints that lead to thermal failure. The curriculum provides a detailed focus on "Post-Replacement Verification," ensuring that participants can conduct the necessary testing to validate that the system is safe to re-energize and return to service.

Coverage includes the implementation of "Lock-Out Tag-Out" (LOTO) and "Arc Flash" safety protocols for every intervention. Attendees will learn to utilize "Specialized Tools" for terminal extraction, manage "Static Sensitive" electronic boards, and document "Asset History" logs for traceability. By combining manual dexterity with rigorous engineering standards, the course equips professionals with the expertise required to perform component swaps that enhance equipment reliability and extend facility life.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Define the "Standard Operating Procedures" (SOP) for component replacement.
• Identify "OEM" versus "Equivalent" component specifications.
• Execute "Safe Isolation" (LOTO) according to site safety rules.
• Utilize "Precision Hand Tools" for electrical terminations.
• Implement "ESD" (Electrostatic Discharge) safety for electronic cards.
• Perform "Torque Verification" for busbar and power connections.
• Remove and replace "Moulded Case Circuit Breakers" (MCCB).
• Execute the replacement of "Power Contactors" and "Overload Relays."
• Install and wire "Numerical Relays" and "Control Devices."
• Conduct "Pre-Energization" tests (Insulation and Continuity).
• Manage "Labeling and Identification" for complex wiring looms.
• Document "Maintenance Reports" and update "As-Built" drawings.

TARGET AUDIENCE:

This course is intended for Maintenance Electricians, Electrical Technicians, Site Supervisors, and Facilities Maintenance Staff.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.