COURSE OVERVIEW:

The transition of a power plant from a construction project to an operational asset requires a rigorous "Commissioning" process and a sustainable "Maintenance" strategy. This course provides a technical deep dive into the engineering requirements for starting and maintaining large-scale generation units, focusing on the mechanical-electrical interface of turbines and generators. Participants will explore the mechanics of "Synchronization," learning the precise conditions of voltage, frequency, and phase alignment required for grid connection.

The scope of this training addresses the full spectrum of power plant lifecycle management, including "Cold" and "Hot" commissioning sequences. It covers the technical nuances of "Predictive Maintenance" (PdM), focusing on vibration analysis, oil chemistry, and thermal imaging to prevent catastrophic failures. The curriculum provides a detailed focus on "Operational Safety," ensuring that participants understand the complex interlock logic and protection strings that safeguard the turbine-generator set.

Coverage includes the implementation of "Turnaround" and "Overhaul" planning for major plant components. Attendees will learn to utilize "Root Cause Analysis" (RCA) for troubleshooting operational trips, manage "Excitation Systems," and conduct "Performance Testing" to verify heat rates and efficiency. By combining thermodynamic principles with practical field-based maintenance workflows, the course equips professionals with the expertise required to ensure the high availability and reliability of modern power generation facilities.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Define the stages of "Power Plant Commissioning" from pre-service to full load.
• Execute "Synchronization" procedures for grid connection.
• Identify the mechanical components of Steam, Gas, and Hydro turbines.
• Manage "Generator Excitation" and "Automatic Voltage Regulation" (AVR).
• Perform "Vibration Analysis" for rotating machinery diagnostics.
• Execute "Condition Monitoring" for the transformer and lubricating oils.
• Design and implement a "Preventive Maintenance" (PM) schedule.
• Analyze "Efficiency" and "Heat Rate" data for performance optimization.
• Troubleshoot "Governor Control" and "Load Response" issues.
• Conduct "High-Pot" and "Tan-Delta" testing on generator stator windings.
• Implement "Safety Interlocks" and "Emergency Shutdown" (ESD) protocols.
• Conduct "Post-Overhaul" testing and performance verification.

TARGET AUDIENCE:

This course is intended for Power Plant Operations Engineers, Maintenance Managers, Commissioning Specialists, and Senior Plant Operators.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.