COURSE OVERVIEW:

The ability to rapidly identify and resolve electrical failures is a critical skill that directly impacts the downtime and profitability of industrial and commercial operations. This course provides a systematic engineering approach to fault finding, moving beyond trial-and-error methods to a structured, logical diagnostic process. Participants will explore the physics of common electrical failures and the analytical techniques required to trace faults through complex power and control circuits.

The scope of this training addresses a wide variety of troubleshooting scenarios, including power distribution failures, motor control issues, and intermittent signal problems in automation loops. It covers the technical nuances of utilizing advanced diagnostic tools, such as digital multimeters, insulation testers, and power quality analyzers, to gather actionable data. The curriculum provides a detailed focus on the interpretation of technical documentation to isolate faulty components and verify system integrity before restoration.

Coverage includes the implementation of root cause analysis (RCA) to prevent the recurrence of faults and the application of safety protocols during "live" troubleshooting. Attendees will learn to manage the risks of arc flash and electric shock while performing diagnostics in energized panels. By combining theoretical circuit analysis with practical, hands-on troubleshooting strategies, the course equips professionals with the expertise required to restore electrical services safely and efficiently in high-pressure environments.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Apply a structured six-step troubleshooting methodology to any electrical fault.
• Utilize advanced diagnostic tools for voltage, current, and resistance measurement.
• Identify the root causes of short circuits, ground faults, and open circuits.
• Trace faults through complex electrical schematics and ladder logic.
• Troubleshoot intermittent electrical problems using data logging techniques.
• Analyze the failure modes of relays, contactors, and protective devices.
• Diagnose faults in Variable Frequency Drives and soft starter units.
• Perform insulation resistance testing to identify motor and cable degradation.
• Use thermal imaging to identify high-resistance connections and hotspots.
• Implement root cause analysis to identify why a component failed.
• Execute safe troubleshooting practices according to NFPA 70E standards.
• Document fault-finding activities and recommend long-term corrective actions.

TARGET AUDIENCE:

This course is intended for Maintenance Electricians, Electrical Technicians, Plant Engineers, and Service Supervisors responsible for the upkeep of electrical infrastructure.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.