COURSE OVERVIEW:

The successful management of drilling fluids goes far beyond simple chemical mixing; it requires a precise understanding of fluid dynamics and the mechanical processes used to maintain fluid integrity. This course focuses on the critical intersection of rheology and solids control, exploring how the flow behavior of mud impacts its ability to transport cuttings and maintain wellbore stability. Participants will examine the mathematical models used to describe fluid flow and learn how to optimize these properties to enhance drilling efficiency and reduce overall project costs.

The scope of this training extends to the mechanical systems designed to remove undesirable solids from the active mud system. Detailed coverage is provided on the operation and optimization of shale shakers, hydrocyclones, and centrifuges, emphasizing the importance of maximizing "drilled solids" removal while minimizing the loss of expensive liquid phases. We explore how poor solids control leads to increased mud weight, higher torque and drag, and premature wear on downhole components, providing participants with the tools to troubleshoot and audit rig-site equipment effectively.

Finally, the course addresses the vital environmental and economic aspects of drilling waste management. As global regulations become more stringent, the ability to treat, recycle, and responsibly dispose of drilling waste is a key competency for modern engineers. Coverage includes the latest technologies for cuttings drying, thermal desorption, and water treatment, as well as the strategic planning required to achieve "zero discharge" operations. By the end of this program, attendees will be able to design and manage an integrated fluids system that is both operationally superior and environmentally compliant.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

1.  Master the mathematical application of the Bingham Plastic and Power Law rheological models.

2.  Analyze the impact of plastic viscosity and yield point on hole cleaning efficiency.

3.  Optimize shale shaker performance by selecting the correct screen mesh and motion.

4.  Evaluate the mass balance and efficiency of a complete solids control equipment train.

5.  Determine the appropriate use of decanting centrifuges for barite recovery versus solids removal.

6.  Calculate the cost impact of ineffective solids control on chemical and dilution requirements.

7.  Implement best practices for the management of Oil-Based Mud (OBM) cuttings and waste.

8.  Describe the mechanics of cuttings dryers and their role in fluid recovery.

9.  Assess the environmental impact and regulatory requirements for various waste disposal methods.

10.  Manage the transition from conventional waste handling to total fluid management systems.

11.  Troubleshoot equipment failures in degassers, desanders, and desilters.

12.  Design a waste management plan that minimizes the surface footprint and environmental risk.

13.  Apply quality control standards for monitoring mud properties and waste output.

TARGET AUDIENCE:

This course is intended for Mud Engineers, Drilling Supervisors, Solids Control Technicians, Environmental Engineers, and Project Managers involved in large-scale drilling operations.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximise the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.