COURSE OVERVIEW:

Protective coatings represent the primary line of defense for industrial infrastructure against the relentless degradation caused by electrochemical and environmental corrosion. This course provides a comprehensive examination of how polymeric and metallic barriers function to isolate substrates from electrolytes, thereby extending the operational lifespan of critical assets. Understanding the synergy between material properties and service environments is essential for engineering effective protection strategies in various industrial sectors.

The scope of this training encompasses the entire lifecycle of a coating system, beginning with fundamental corrosion theory and extending through to complex selection criteria and specification development. Participants will explore the chemistry of different generic coating types, the mechanics of adhesion, and the critical role of surface profile in ensuring long term performance. We will also address the economic implications of coating failure and the strategic importance of choosing the correct system for specific atmospheric, immersion, or underground conditions.

Coverage includes detailed technical analysis of modern coating technologies such as epoxies, polyurethanes, and zinc-rich primers, alongside an investigation of international standards and quality control protocols. The curriculum delves into application methodologies, inspection techniques, and the diagnostic tools required to identify early signs of coating degradation. By bridging the gap between theoretical material science and practical field application, this course ensures that delegates can manage coating projects with technical precision and financial efficiency.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Analyze the electrochemical principles of corrosion and how coatings disrupt the corrosion cell.
• Identify and categorize different types of coating systems based on their chemical composition and curing mechanisms.
• Select the most appropriate coating system for high temperature, high pressure, or chemical immersion services.
• Evaluate the compatibility between various primers, intermediate coats, and topcoats within a multi-layer system.
• Interpret and apply international standards such as ISO 12944 and NACE/SSPC guidelines for coating selection.
• Conduct thorough risk assessments to predict the service life of coatings in aggressive offshore environments.
• Determine the necessary surface cleanliness levels and profile requirements for different generic coating types.
• Calculate the required dry film thickness and wet film thickness for complex geometric structures.
• Diagnose common coating defects and failures to implement effective remedial and maintenance strategies.
• Supervise coating application processes to ensure adherence to technical specifications and safety protocols.
• Utilize advanced inspection instruments for non-destructive testing of coating integrity and adhesion.
• Develop comprehensive coating specifications that balance performance requirements with budgetary constraints.

TARGET AUDIENCE:

This course is specifically designed for Corrosion Engineers, Asset Integrity Managers, Maintenance Supervisors, Coating Inspectors, Project Engineers, and Technical Personnel involved in the design, selection, and application of industrial protective systems.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.