COURSE OVERVIEW:

The meaning of integrity assessment for pipelines and piping systems involves a systematic evaluation process to ensure that these assets can continue to operate safely under current and projected conditions. This course focuses on the synergy between the ASME B31 design codes, which establish the foundational safety factors for construction, and the API 579-1/ASME FFS-1 standard, which provides the methodology for evaluating existing equipment with known flaws. By integrating these frameworks, engineers can determine the remaining life of an asset and decide whether it requires immediate repair, derating, or can continue in service without intervention.

The scope of the training covers the entire lifecycle of integrity management, from the initial identification of degradation to the final engineering sign-off. Participants will study the mechanical properties of materials used in pipeline construction and how these properties are affected by environmental stressors and operational loads. The curriculum bridges the gap between theoretical stress analysis and practical field applications, providing a comprehensive toolkit for managing metal loss, cracks, and mechanical damage. It specifically addresses the regulatory requirements that mandate formal integrity assessments for high-consequence areas.

The coverage of this course is extensive, spanning twelve detailed modules that guide the learner through the complexities of Fitness-for-Service (FFS) levels. Starting with the fundamentals of ASME B31.3, B31.4, and B31.8, the course moves into the specific Level 1, 2, and 3 assessment procedures outlined in API 579. Detailed attention is given to the calculation of the Remaining Strength Factor (RSF) and the assessment of localized thin areas, pits, and weld misalignments. The program concludes with practical modules on mitigation strategies, repair selection, and the documentation required to satisfy jurisdictional authorities and insurance underwriters.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Analyze the relationship between ASME B31 construction codes and API 579 FFS standards.
• Perform Level 1 and Level 2 assessments for metal loss and localized corrosion.
• Calculate the Maximum Allowable Working Pressure (MAWP) for degraded piping systems.
• Determine the Remaining Strength Factor (RSF) for pipelines with volumetric flaws.
• Evaluate the impact of weld misalignments and shell distortions on structural integrity.
• Apply the principles of fracture mechanics to assess crack-like flaws in pipelines.
• Interpret the requirements of API 570 for piping inspection and re-rating.
• Assess the risk of brittle fracture in carbon steel piping operating at low temperatures.
• Utilize stress analysis results to justify continued operation of damaged pipelines.
• Select appropriate repair methods based on the results of an integrity assessment.
• Formulate a long-term monitoring plan for piping systems with known flaws.
• Justify the technical basis for "Run-Repair-Replace" decisions to plant management.

TARGET AUDIENCE:

This course is designed for Pipeline Engineers, Integrity Specialists, Piping Designers, Maintenance Managers, Plant Inspectors, and Mechanical Engineers involved in the oil, gas, and petrochemical industries.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.