COURSE OVERVIEW:

The effectiveness of any protective coating or lining system is fundamentally dependent on the quality of its application. This course provides a comprehensive technical foundation for professionals involved in the selection, application, and inspection of industrial coatings used to protect steel and concrete assets from corrosion. Participants will learn the intricate details of surface preparation, environmental monitoring, and the chemical properties of modern high-performance coating systems.

The scope of this training addresses the practical aspects of liquid coating application, including airless spray, conventional spray, and brush/roller techniques. We will examine the specific requirements for internal linings used in aggressive immersion service, where failure can lead to rapid asset degradation. The curriculum emphasizes the importance of following manufacturer’s data sheets and adhering to international standards such as ISO 12944 and SSPC/NACE requirements to ensure long-term coating durability.

Coverage includes the identification and prevention of common coating defects, such as pinholes, orange peel, and delamination. Attendees will investigate the tools and techniques used for quality control, including dry film thickness (DFT) measurement, holiday detection, and adhesion testing. By the end of this course, participants will be equipped with the expertise to supervise or execute coating projects with precision, ensuring that the protective barrier performs as intended throughout its design life.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Explain the primary functions of industrial coatings and how they prevent corrosion.
• Identify the chemical differences between epoxies, polyurethanes, zinc-rich primers, and alkyds.
• Execute professional surface preparation according to SSPC/NACE and ISO standards.
• Analyze the impact of environmental conditions (humidity, dew point) on coating success.
• Select the appropriate application method (airless, conventional, brush) for specific projects.
• Calculate coating consumption, coverage rates, and wet film thickness (WFT) requirements.
• Interpret Manufacturer’s Technical Data Sheets (TDS) and Safety Data Sheets (SDS).
• Apply specialized lining systems for tanks, vessels, and secondary containment.
• Utilize quality control instruments for DFT, surface profile, and salt contamination testing.
• Identify and troubleshoot common coating defects and application failures.
• Implement safety protocols for abrasive blasting and confined space coating work.
• Document inspection findings and maintain daily coating reports for traceability.

TARGET AUDIENCE:

This course is intended for Coating Supervisors, Application Technicians, QA/QC Inspectors, Maintenance Engineers, and Project Managers responsible for corrosion protection and asset preservation.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.