COURSE OVERVIEW:

Corrosion control represents one of the most significant technical challenges in the oil and gas sector, directly impacting the safety, environmental footprint, and profitability of upstream and downstream operations. This course provides a comprehensive analysis of the chemical and physical processes that lead to material degradation in hydrocarbon environments. Participants will examine the unique corrosive properties of crude oil and natural gas streams, focusing on the presence of carbon dioxide, hydrogen sulfide, and produced water, which collectively drive complex electrochemical reactions within process piping and vessels.

The scope of this training spans the entire lifecycle of an asset, from initial material selection and design considerations to the implementation of active protection systems. Attendees will explore the diverse range of corrosion mechanisms, including sweet and sour corrosion, microbiologically influenced corrosion, and under-deposit attacks. By integrating metallurgical principles with chemical treatment strategies, the course provides a holistic framework for managing the structural integrity of offshore platforms, onshore refineries, and cross-country pipeline networks operating under extreme pressure and temperature conditions.

Coverage includes the deployment of modern monitoring technologies and the interpretation of data to assess the effectiveness of mitigation strategies. The curriculum emphasizes a risk-based approach to corrosion management, aligning with international industry standards such as NACE and API. Through detailed technical reviews and practical workshops, participants will learn how to design and maintain cathodic protection systems, select high-performance alloys, and optimize chemical injection programs, ensuring the reliable and sustainable operation of critical energy infrastructure.

COURSE OBJECTIVES:

After completion of this course, the participants will be able to:

• Categorize the fundamental electrochemical principles of corrosion in aqueous environments.
• Analyze the impact of H2S and CO2 partial pressures on material degradation rates.
• Select appropriate corrosion-resistant alloys (CRAs) for specific oilfield environments.
• Evaluate the effectiveness of different chemical corrosion inhibitors and biocides.
• Design and monitor sacrificial and impressed current cathodic protection systems.
• Identify the risks of Hydrogen Induced Cracking (HIC) and Sulfide Stress Cracking (SSC).
• Implement effective Microbiologically Influenced Corrosion (MIC) detection and control programs.
• Utilize corrosion modeling software to predict internal metal loss in pipelines.
• Interpret data from corrosion probes, coupons, and ultrasonic thickness measurements.
• Apply Risk-Based Inspection (RBI) principles to prioritize corrosion maintenance tasks.
• Manage Corrosion Under Insulation (CUI) through advanced coating and cladding systems.
• Develop a comprehensive Corrosion Management Plan (CMP) for complex process facilities.

TARGET AUDIENCE:

This course is tailored for corrosion engineers, integrity managers, production chemists, and maintenance professionals working in the oil and gas industry. It is also essential for project engineers, design metallurgists, and facility inspectors who are responsible for ensuring the long-term reliability and safety of hydrocarbon processing and transport equipment.

TRAINING COURSE METHODOLOGY:

A highly interactive combination of lectures, discussion sessions, and case studies will be employed to maximize the transfer of information, knowledge, and experience. The course will be intensive, practical, and highly interactive. The sessions will start by raising the most relevant questions and motivating everybody to find the right answers. The attendants will also be encouraged to raise more of their questions and to share in developing the right answers using their analysis and experience. There will also be some indoor experiential activities to enhance the learning experience. Course material will be provided in PowerPoint, with necessary animations, learning videos, and general discussions.

The course participants shall be evaluated before, during, and at the end of the course.

COURSE CERTIFICATE:

National Consultant Centre for Training LLC (NCC) will issue an Attendance Certificate to all participants completing a minimum of 80% of the total attendance time requirement.