Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Fundamentals of Utility Water Systems

• Understand the role of utility water systems in industrial processes.
• Identify different types of water used in utilities, including process water, cooling water, boiler feedwater, and potable water.
• Learn about the integration of water systems in power plants, refineries, fertilizer plants, and manufacturing facilities.

2. Water Treatment Processes and Technologies

• Learn about different water treatment processes, including:
• Filtration (sand, multimedia, activated carbon)
• Softening and ion exchange
• Reverse osmosis (RO) and demineralization (DM)
• Chemical treatment (coagulation, flocculation, chlorination)
• Monitor water quality parameters such as pH, turbidity, total dissolved solids (TDS), and hardness.

3. Boiler Feedwater Treatment and Conditioning

• Understand the importance of high-purity water in boiler operation.
• Operate and maintain de-aerators, condensate polishers, and chemical dosing systems.
• Prevent common issues such as scaling, corrosion, and carryover.
• Implement best practices in blowdown control and energy efficiency.

4. Cooling Water Systems Operation

• Learn the working principles of cooling towers, heat exchangers, and chillers.
• Maintain optimal cooling water quality to prevent fouling, scaling, and microbial growth.
• Operate cooling water chemical treatment systems (biocides, corrosion inhibitors, scale inhibitors).
• Optimize cooling water cycles to reduce water consumption and environmental impact.

5. Wastewater Treatment and Effluent Management

• Understand industrial wastewater sources and treatment technologies.
• Operate primary, secondary, and tertiary wastewater treatment systems.
• Manage sludge handling and disposal in compliance with environmental regulations.
• Implement best practices for water reuse and zero-liquid discharge (ZLD).

6. Water Distribution and Pumping Systems

• Learn about water storage tanks, pipelines, and pump operation.
• Understand the principles of flow control, pressure management, and water balancing.
• Operate different types of pumps (centrifugal, positive displacement, submersible).
• Troubleshoot common issues such as cavitation, leaks, and pressure fluctuations.

7. Safety, Compliance, and Environmental Regulations

• Follow safety protocols for handling chemicals in water treatment.
• Ensure compliance with environmental laws and industrial discharge permits.
• Monitor and report water quality compliance according to national and international standards.
• Implement emergency response plans for water system failures and contamination incidents.

8. Case Studies and Practical Applications

• Analyze real-world examples of industrial water system failures and improvements.
• Participate in troubleshooting exercises and system optimization scenarios.
• Develop strategies to improve water system efficiency and sustainability in plant operations.

Target Audience

• Utility and water treatment plant operators
• Process and maintenance engineers
• Environmental and safety compliance officers
• Facility managers and operations supervisors
• Technicians involved in water treatment and distribution