Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Fundamentals of Raw Material Storage and Handling

• Understand the role of raw material storage in supply chain and production efficiency.
• Identify types of raw materials (bulk solids, liquids, chemicals, perishable goods, hazardous materials).
• Learn about storage conditions (temperature, humidity, ventilation, contamination control).

2. Storage System Design and Optimization

• Differentiate between storage systems:
• Warehouses (racking, shelving, automated storage).
• Bulk storage (silos, hoppers, bins, tanks).
• Open and enclosed storage yards.
• Design layout for optimized space utilization and workflow efficiency.
• Implement climate-controlled storage for sensitive materials.

3. Material Handling Equipment and Technologies

• Operate conveyors, forklifts, cranes, and automated guided vehicles (AGVs).
• Utilize pneumatic and mechanical conveying systems for bulk materials.
• Apply robotic automation and AI-driven logistics solutions for smart material handling.

4. Inventory Management and Stock Control

• Implement inventory tracking methods (FIFO, LIFO, JIT, ABC analysis).
• Use Warehouse Management Systems (WMS) and ERP integration for real-time monitoring.
• Optimize inventory levels to prevent shortages and excess stock.

5. Safety and Risk Management in Material Storage and Handling

• Identify common hazards (fire, spills, contamination, overloading, material degradation).
• Implement safe handling practices for hazardous materials (flammables, corrosives, reactive substances).
• Follow OSHA, NFPA, ISO, and industry-specific safety regulations.

6. Environmental Considerations and Waste Management

• Reduce material waste through sustainable storage and handling.
• Implement spill prevention, containment, and disposal strategies.
• Ensure compliance with environmental regulations for hazardous materials storage.

7. Troubleshooting and Preventive Maintenance of Storage Systems

• Identify common issues in storage tanks, silos, and conveyor systems.
• Develop preventive maintenance programs for material handling equipment.
• Utilize IoT and predictive analytics for real-time monitoring and failure prevention.

8. Case Studies and Practical Applications

• Analyze real-world storage system failures and best practices.
• Participate in hands-on material handling exercises and equipment operation.
• Develop a customized raw material storage and logistics improvement plan.

Target Audience

• Warehouse and logistics managers
• Operations and maintenance engineers
• Supply chain and procurement professionals
• Safety and compliance officers
• Manufacturing and industrial plant personnel