Course Objectives:

By the end of this training, participants will be able to:

1. Introduction to Vendor and Supplier Quality Control

• Understand the importance of quality control (QC) at vendor and supplier sites.
• Identify key quality risks in supplier manufacturing and fabrication processes.
• Learn about supplier quality requirements in different industries (oil & gas, construction, manufacturing, power generation).

2. Developing an Effective Vendor Quality Control Plan

• Learn how to establish a Vendor Quality Control (VQC) Plan.
• Define inspection and test plans (ITPs) and quality control points.
• Implement risk-based quality assessment methods for vendor products and services.

3. Supplier Qualification and Pre-Audit Processes

• Understand vendor selection and qualification criteria, including:
• Quality Management System compliance (ISO 9001, ASME, API, ASTM, IEC).
• Technical capability and production capacity assessments.
• Past performance evaluations and regulatory compliance checks.
• Learn how to conduct supplier audits and pre-qualification inspections.

4. Inspection Techniques for Vendor and Supplier Sites

• Learn about on-site vs. remote inspection methodologies.
• Understand key inspection techniques, including:
• Non-Destructive Testing (NDT) (Ultrasonic, Radiographic, Magnetic Particle, Dye Penetrant).
• Material Testing (Tensile, Hardness, Impact Testing).
• Dimensional and Functional Testing.
• Develop strategies for effective coordination between suppliers, inspectors, and project teams.

5. Quality Control Documentation and Reporting

• Learn how to prepare and review quality documents, including:
• Material Test Reports (MTRs) and Mill Certificates.
• Factory Acceptance Testing (FAT) Reports.
• Non-Conformance Reports (NCRs) and Corrective Action Reports (CARs).
• Ensure compliance with supplier QC documentation requirements.

6. Regulatory Compliance and Industry Standards

• Learn how to ensure compliance with:
• ISO 9001, ASME, API, ASTM, IEC, and other international standards.
• Industry-specific regulations for oil & gas, power, manufacturing, and construction.
• Understand the legal and contractual aspects of vendor quality control.

7. Troubleshooting and Case Studies

• Analyze real-world supplier quality challenges and solutions.
• Learn problem-solving techniques for vendor quality issues.
• Apply best practices for improving vendor quality assurance processes.

Target Audience

This course is designed for professionals involved in vendor inspection, quality assurance, and procurement, including:

• Quality Control Inspectors
• Supplier Quality Engineers
• Site Quality Managers

• Procurement Officers
• Supply Chain Managers
• Vendor Coordinators

• Project Engineers
• Construction Managers
• Manufacturing & Fabrication Supervisors