Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Fundamentals of Refining Product Optimization

• Understand the importance of refining optimization in maximizing profitability and yield.
• Identify key refinery products (gasoline, diesel, jet fuel, LPG, naphtha, fuel oil, petrochemical feedstocks).
• Learn basic refining economics and the impact of crude selection on product yield.

2. Crude Oil Selection and Feedstock Optimization

• Evaluate crude assays and compatibility for optimal refinery processing.
• Understand crude blending strategies to enhance yield and reduce processing costs.
• Use process modeling and simulation tools to predict product yield.

3. Refinery Process Optimization Techniques

• Optimize crude distillation unit (CDU) cut points for maximizing high-value products.
• Improve conversion processes (FCC, hydrocracking, reforming) to enhance product quality.
• Optimize delayed coking and residue upgrading to maximize light product recovery.

4. Blending Strategies for Fuel and Product Quality Enhancement

• Understand blend stock selection and octane/cetane number optimization.
• Learn about gasoline, diesel, and jet fuel blending for regulatory compliance.
• Utilize real-time blending control systems for consistent product quality.

5. Process Control and Advanced Automation in Refining

• Implement Distributed Control Systems (DCS) and Advanced Process Control (APC) strategies.
• Use real-time optimization (RTO) models for predictive process adjustments.
• Monitor refinery key performance indicators (KPIs) for continuous improvement.

6. Energy Efficiency and Environmental Compliance

• Implement energy-saving strategies in heat integration and steam management.
• Reduce flaring, emissions, and carbon footprint in refining processes.
• Ensure compliance with environmental regulations (EPA, IMO MARPOL, EURO VI, Tier 3 standards, etc.).

7. Troubleshooting and Problem-Solving in Refining Optimization

• Identify and resolve:
• Product off-spec issues (sulfur content, vapor pressure, flash point, viscosity).
• Hydrogen balance and catalyst deactivation in hydroprocessing units.
• Heat exchanger fouling, pump failures, and column flooding.
• Use process simulators for troubleshooting.

8. Case Studies and Practical Applications

• Analyze real-world refinery optimization success stories and challenges.
• Participate in hands-on exercises for optimizing refining process configurations.
• Develop a customized refinery product optimization roadmap.

Target Audience

• Refinery process engineers and operations personnel
• Product blending and quality control specialists
• Process control and instrumentation engineers
• Refinery optimization and planning professionals
• Energy and sustainability managers