Course Objectives:

By the end of this training, participants will be able to:

1. Fundamentals of Product Blending and Acidification

• Understand the role of product blending in refinery and petrochemical operations.
• Explain the importance of blending for meeting product quality specifications (e.g., gasoline octane rating, diesel cetane number, vapor pressure).
• Identify key parameters affecting blending, such as density, viscosity, sulfur content, and flash point.
• Explain the acidification process and its role in product purification.

2. Blending System Design and Process Control

• Understand different types of blending systems:
• In-line Blending vs. Batch Blending
• Static Mixing vs. Dynamic Mixing
• Automated Blending Control Systems
• Design and optimize blending equipment, including:
• Storage tanks, blending manifolds, control valves, and flow meters.
• Use of real-time analyzers for blend quality monitoring.
• Explore blend stock properties and compatibility.

3. Acidification Process in Refining and Petrochemical Industries

• Define acidification and its role in treating petroleum products.
• Understand common acids used in the process (e.g., sulfuric acid, hydrofluoric acid).
• Describe the impact of acid treatment on fuel quality (e.g., removal of gum-forming compounds, olefin saturation).
• Identify process hazards and safety precautions for acid handling.

4. Optimization and Quality Control in Product Blending

• Implement strategies for minimizing blend errors and off-spec products.
• Explore advanced blending techniques to reduce costs and improve efficiency.
• Understand regulatory requirements and fuel quality standards (ASTM, EPA, Euro 6).

5. Environmental, Safety, and Regulatory Compliance

• Identify key environmental and safety concerns in blending and acidification.
• Apply best practices for acid handling and neutralization.
• Explore emissions control technologies related to blending and acidification processes.
• Understand industry regulations for fuel blending (e.g., renewable fuel blending mandates, biofuel integration).

6. Troubleshooting and Case Studies

• Analyze real-world blending system failures and acidification process challenges.
• Develop problem-solving approaches for off-spec product correction.
• Apply reliability and maintenance strategies to ensure consistent product quality.

Target Audience

This course is designed for professionals involved in refinery operations, fuel processing, and petrochemical production, including:

1. Engineers & Technical Personnel

2. Operations & Maintenance Teams

3. Health, Safety, and Environmental (HSE) Professionals

4. Management & Decision-Makers