Learning Objectives

Upon successful completion of this course, participants will be able to:

1. Fundamentals of Workshop Equipment and Operations

• Understand the role of workshop equipment in manufacturing, fabrication, and repair.
• Identify types of workshop machines:
• Metalworking machines (lathe, milling, drilling, grinding, shaping).
• Woodworking machines (saws, planers, jointers, sanders).
• Welding and fabrication equipment (MIG, TIG, stick welding, plasma cutting).
• Hydraulic and pneumatic tools (presses, compressors, jacks).
• CNC and automated workshop machines.

2. Safe Handling and Operation of Workshop Equipment

• Implement workshop safety standards (OSHA, ISO 45001, ANSI, NFPA 79).
• Apply Personal Protective Equipment (PPE) requirements for different machines.
• Follow safe machine operation protocols (LOTO, guarding systems, emergency stops).

3. Preventive and Predictive Maintenance Strategies

• Develop a maintenance plan to extend equipment life and prevent breakdowns.
• Learn lubrication, calibration, and alignment techniques.
• Use vibration analysis, thermography, and ultrasonic testing for predictive maintenance.
• Implement cleaning and corrosion prevention strategies.

4. Troubleshooting Common Workshop Equipment Issues

• Identify mechanical, electrical, and hydraulic system faults.
• Apply diagnostic tools for motor failures, overheating, misalignment, and wear.
• Use structured troubleshooting methods (Root Cause Analysis, 5-Whys, FMEA).

5. Efficient Use and Optimization of Workshop Equipment

• Improve workshop layout for optimal machine placement and workflow.
• Reduce downtime through proper scheduling and workload distribution.
• Optimize machine settings for maximum efficiency and precision.

6. Spare Parts Inventory and Asset Management

• Establish effective spare parts inventory control for workshop machines.
• Implement digital tracking systems for workshop asset management.
• Learn budgeting and procurement strategies for workshop upgrades.

7. Modernization and Automation of Workshop Equipment

• Integrate CNC machining, robotics, and smart workshop technologies.
• Utilize IoT-enabled monitoring and data analytics for predictive maintenance.
• Implement energy-efficient machinery and sustainability practices.

8. Hands-On Practical Training and Case Studies

• Conduct hands-on equipment operation and maintenance exercises.
• Participate in real-world troubleshooting scenarios and failure investigations.
• Develop a personalized workshop maintenance and efficiency improvement plan.

Target Audience

• Workshop supervisors and facility managers
• Machine operators and maintenance technicians
• Industrial and mechanical engineers
• Fabrication and manufacturing professionals
• Safety and compliance officers